China best High Oil-Free Medium and High Pressure Piston Gas Compressor for Various Gases. manufacturer

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High Pressure Piston Gas Compressor

Description&Advantages

Product Descriptions:
High-pressure series compressors, medium-to-high pressure compressors for oil fields, general-purpose piston compressors, oil-free compressors of DW, VW, MZD, SF types, liquefied petroleum gas (LPG) circulation compressors, natural gas and gas bottle filling series compressors, and various types of pressure vessels. We can provide compressors with a discharge capacity ranging from 300 to 12000 nm³/h and discharge pressures from 0.2 to 45 MPa, suitable for compressing air, nitrogen, liquefied petroleum gas, coal gas, natural gas, carbon dioxide, propane, ethylene, ammonia, difluoroethane, and other mediem. With over 600 different models, our products are widely used in urban construction, petroleum, coal, geology, chemical, metallurgy, machinery manufacturing, medical, food and beverage, liquefied gas stations, natural gas stations, and other fields

ASC Compressor Factory are oil-free lubrication reciprocating piston compressors developed in collaboration with the German company CHINAMFG DEMAG. These models are known for their low energy consumption, minimal noise, reduced vibration, high reliability, and easy operation.

Each unit primarily consists of the compressor mainframe, electric motor, common base frame, air system, cooling system, lubrication system, instrument control system, drainage system, and electrical system. All components are generally installed on a single common base frame, which is then mounted on a concrete foundation, making it a fixed-type gas station. The connections between the equipment and the fixing points to the base are detachable, making transportation, installation, operation, and maintenance extremely convenient.

Advantages:
Our products, incorporating technology from Germany’s CHINAMFG Demag companies, exhibit high reliability. Wearable parts like gas valves and piston rings use products from Austria’s Hoerbiger company, with a lifespan exceeding 8000 hours. The system supports soft starting, allowing frequent start and stop cycles for the compressor.  It features a wide intake range for broad adaptability. The overall skid-mounted structure results in low noise and is easy to install in urban areas, leading to investment savings.
It is equipped with a CHINAMFG PLC control system for high automation, ABB soft start (or variable frequency), and features automatic shutdown with audible and visual alarms in case of faults

Product Parameters

 

Medium to High Compressor Parameter Sheet
No Model Medium Capacity   Inlet Pressure Outlet Pressure   Rotation Power    Cooling Method
nm3/h  MPa MPa  r/min KW  
1 DW-2.4/(18~25)-50 Raw Gas 2700 1.8~2.5 5 980 160 Water
2 DW-5.5/(13-15)-26 Nitrogen 4500 1.3~1.5 2.6 740 160 Water
3 VW-4.6/52 BOG 250 Atmospheric Pressure 5.2 740 75 Closed loop
4 DWF-7/(2-4)-30 Wellhead Gas 2100 0.2~0.4 3 740 200 Air
5 VWD-3.2/(0-0.2)-40 Biogas 200 0~0.02 4 740 45 Closed loop
6 DW-4/5-41 Exhaust Gas 1200 0.5 4.1 980 160 Water
7 VW-4.1/(36.8-44.7)-
(39.9-49.9)
Regenerated Gas 8865 3.68~4.47 3.99~4.99 980 132 Water
8 2VW-18/0.05-90 BOG 1100 0.005 9 980 250 Water
9 VW-4.8/48-54 Natural Gas 12000 4.8 5.4 980 132 Water
10 VW-2/120 Carbon Monoxide 1200 Atmospheric Pressure 12 740 37 Water
11 VW-2.5/120 Carbon Monoxide 1200 Atmospheric Pressure 12 740 45 Water

High-Pressure Compressor (Pipeline Blowing) Specification Table
No Model Medium Capacity   Inlet Pressure Outlet Pressure   Rotation Power    Cooling Method
m3/h  MPa MPa  r/min W
1 SF-10/250 Air 600 Atm 25 1330 258.5 (Diesel Motor) Air
2 SF-10/150 Air 600 Atm 15 1330 258.5 (Diesel Motor)
3 SF-7.5/250 Air 450 Atm 25 980 160 (Electric Motor)
4 SF-7.5/150 Air 450 Atm 15 980 132 (Electric Motor)
5 SF-8.5/250 Air 510 Atm 15 980 200 (Electric Motor)
6 W-10/60 Air 600 Atm 6 1330 132 (Electric Motor)

High-Pressure Compressor (Oilfield Membrane Nitrogen Generation) Parameter Table
Model Flow Rate Outlet Pressure   Air compressor form and series Form and series of nitrogen booster compressor Drive parameter Power    Membrane Module Qty
nm3/h MPa KW
MZD-300/250 300 25 Screw type single-stage V-type piston three-stage 90KW+55KW 300 4
MZD-300/350 300 35 Screw type single-stage V-type piston four-stage 90KW+55KW 300 4
MZD-300/250-C 300 25 Screw type single-stage V-type piston three-stage TBD234V6 / 4
MZD-300/350-C 300 35 Screw type single-stage V-type piston four-stage TBD234V6 / 4
MZD-600/250 600 25 Screw type single-stage V-type piston three-stage 185KW+132KW 500 8
MZD-600/350 600 35 Screw type single-stage V-type piston four-stage 185KW+132KW 500 8
MZD-600/250-C 600 25 Screw type single-stage V-type piston three-stage TBD234VB / 8
MZD-600/350-C 600 35 Screw type single-stage V-type piston four-stage TBD234VB / 8
MZD-900/250 900 25 Screw type single-stage V-type piston three-stage 250KW+185KW 800 12
MZD-900/350 900 35 Screw type single-stage V-type piston four-stage 250KW+185KW 800 12
MZD-1200/250 1200 25 Screw type single-stage V-type piston four-stage 315KW+250KW 880 16
MZD-1200/350 1200 35 Screw type single-stage V-type piston four-stage 315KW+250KW 880 16
MZD-1500/150 1200 15 Screw type single-stage V-type piston three-stage 440KW+220KW 880 20

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FAQ

Q:Are you a factory?

A:Yes, we are indeed a factory. We specialize in manufacturing high-quality Air/Gas Compressors and are proud to be a primary source for these products.

Q:How long is your delivery time?
A:It varies depending on the specific situation. For our standard configuration compressors, the delivery time is around 30 days. For customized compressors, it usually takes about 30-45 days.

Q:What technical support do you offer?
A:We offer comprehensive technical support to our clients, including remote assistance for installation and commissioning processes. Additionally, we have a team of seasoned engineers ready to be deployed to international client locations for meticulous on-site debugging, installation, and post-installation services.

Q:What is your warranty period?
A:Our warranty policy is valid for a period of 18 months from the date of commissioning at the end customer’s site or 21 months from the date of receipt by the purchaser, whichever comes first. This comprehensive coverage is designed to ensure total customer satisfaction and the reliability of our products

Q:How do you package the compressors?
A:For smaller compressors, we utilize robust plywood boxes that conform to export specifications.
    For the larger units, we strategically place them in freight containers, implementing secure fastening methods to safeguard            against any potential damage during the shipping process.

Q:What are your payment terms?
A:Usually, the payment is made by T/T with a 30% down payment CHINAMFG confirmation of the Proforma Invoice (PI), and the balance is to be paid after inspection and before shipment. We accept both TT and L/C at sight.

Send message  Get product Offer & Brochure!!!

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After-sales Service: Local Teams
Warranty: 18 Months
Lubrication Style: Customized
Cooling System: Air Cooling/Water Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Customized
Samples:
US$ 40000/Set
1 Set(Min.Order)

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Request Sample

Customization:
Available

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air compressor

How Do Gas Air Compressors Compare to Diesel Air Compressors?

When comparing gas air compressors to diesel air compressors, there are several factors to consider, including fuel efficiency, power output, cost, maintenance requirements, and environmental impact. Here’s a detailed explanation of how these two types of air compressors compare:

1. Fuel Efficiency:

Diesel air compressors are generally more fuel-efficient compared to gas air compressors. Diesel engines have higher energy density and better overall efficiency than gasoline engines. This means that diesel compressors can produce more work output per unit of fuel consumed, resulting in lower fuel costs and longer runtimes between refueling.

2. Power Output:

Diesel air compressors typically provide higher power output compared to gas air compressors. Diesel engines are known for their robustness and ability to generate higher torque, making them suitable for heavy-duty applications that require a larger volume of compressed air or higher operating pressures.

3. Cost:

In terms of upfront cost, gas air compressors are generally more affordable compared to diesel air compressors. Gasoline engines and components are typically less expensive than their diesel counterparts. However, it’s important to consider long-term costs, including fuel expenses and maintenance, which can vary depending on factors such as fuel prices and usage patterns.

4. Maintenance Requirements:

Diesel air compressors often require more regular maintenance compared to gas air compressors. This is because diesel engines have additional components such as fuel filters, water separators, and injector systems that need periodic servicing. Gas air compressors, on the other hand, may have simpler maintenance requirements, resulting in reduced maintenance costs and time.

5. Environmental Impact:

When it comes to environmental impact, diesel air compressors produce higher emissions compared to gas air compressors. Diesel engines emit more particulate matter, nitrogen oxides (NOx), and carbon dioxide (CO2) compared to gasoline engines. Gas air compressors, especially those powered by propane, tend to have lower emissions and are considered more environmentally friendly.

6. Portability and Mobility:

Gas air compressors are generally more portable and easier to move compared to diesel air compressors. Gasoline engines are typically lighter and more compact, making gas air compressors suitable for applications where mobility is essential, such as construction sites or remote locations.

It’s important to note that the specific requirements of the application and the availability of fuel sources also play a significant role in choosing between gas air compressors and diesel air compressors. Each type has its own advantages and considerations, and the choice should be based on factors such as the intended usage, operating conditions, budget, and environmental considerations.

In conclusion, gas air compressors are often more affordable, portable, and suitable for lighter applications, while diesel air compressors offer higher power output, fuel efficiency, and durability for heavy-duty operations. Consider the specific needs and factors mentioned above to determine the most appropriate choice for your particular application.

air compressor

What Are the Key Components of a Gas Air Compressor Control Panel?

A gas air compressor control panel typically consists of several key components. Here’s a detailed explanation:

1. Power Switch:

The power switch allows the operator to turn the compressor on or off. It is usually a toggle switch or a push-button switch located on the control panel.

2. Pressure Gauges:

Pressure gauges display the compressed air pressure at different stages of the compression process. Commonly, there are two pressure gauges: one to measure the incoming air pressure (suction pressure) and another to measure the outgoing compressed air pressure (discharge pressure).

3. Control Knobs or Buttons:

Control knobs or buttons are used to adjust and set various parameters of the compressor operation. These controls may include pressure settings, on/off timers, automatic start/stop functions, and other operational parameters specific to the compressor model.

4. Emergency Stop Button:

An emergency stop button is a critical safety feature that immediately shuts down the compressor in case of an emergency. Pressing the emergency stop button cuts off power to the compressor and stops its operation.

5. Motor Start/Stop Buttons:

Motor start and stop buttons allow the operator to manually start or stop the compressor motor. These buttons are used when manual control of the motor is required, such as during maintenance or troubleshooting.

6. Control Indicators:

Control indicators include various lights or LEDs that provide visual feedback about the compressor’s status and operation. These indicators may include power indicators, motor running indicators, pressure indicators, and fault indicators to signal any malfunctions or abnormal conditions.

7. Control Panel Display:

Some gas air compressors feature a control panel display that provides real-time information and feedback on the compressor’s performance. The display may show parameters such as operating pressure, temperature, maintenance alerts, fault codes, and other relevant information.

8. Start/Stop Control Circuit:

The start/stop control circuit is responsible for initiating and controlling the motor start and stop sequences. It typically includes relays, contactors, and other electrical components that enable the control panel to safely start and stop the compressor motor.

9. Safety and Protection Devices:

Gas air compressor control panels may incorporate safety and protection devices to safeguard the compressor and prevent potential damage or hazardous situations. These devices can include overload relays, thermal protection, pressure relief valves, and other safety features.

10. Control Panel Enclosure:

The control panel enclosure houses and protects the electrical components and wiring of the control panel. It provides insulation, protection from dust and moisture, and ensures the safety of the operator.

In summary, a gas air compressor control panel typically includes a power switch, pressure gauges, control knobs or buttons, emergency stop button, motor start/stop buttons, control indicators, control panel display (if applicable), start/stop control circuit, safety and protection devices, and a control panel enclosure. These components work together to monitor and control the compressor’s operation, ensure safety, and provide essential information to the operator.

air compressor

Are There Different Types of Gas Air Compressors Available?

Yes, there are different types of gas air compressors available, each designed to suit specific applications and requirements. These different types vary in terms of design, power source, configuration, and intended use. Here’s a detailed explanation of the various types of gas air compressors:

1. Reciprocating Gas Air Compressors:

Reciprocating gas air compressors, also known as piston compressors, use a reciprocating motion of one or more pistons to compress the air. These compressors are commonly used for small to medium-scale applications and are available in both single-stage and two-stage configurations. Single-stage compressors compress the air in a single stroke, while two-stage compressors use an additional cylinder for further compression, resulting in higher pressures.

2. Rotary Screw Gas Air Compressors:

Rotary screw gas air compressors utilize two interlocking helical screws to compress the air. These compressors are known for their continuous and efficient operation, making them suitable for demanding industrial applications. They are often used in industries such as manufacturing, construction, and automotive where a constant supply of compressed air is required.

3. Rotary Vane Gas Air Compressors:

Rotary vane gas air compressors use a rotor with sliding vanes to compress the air. As the rotor rotates, the vanes slide in and out, creating compression chambers that compress the air. These compressors are compact, reliable, and often used for smaller-scale applications or in situations where space is limited.

4. Centrifugal Gas Air Compressors:

Centrifugal gas air compressors operate by accelerating the air using a high-speed impeller. The accelerated air is then redirected into a diffuser, which converts the velocity energy into pressure energy. These compressors are commonly used for large-scale applications requiring high volumes of compressed air, such as in power plants, refineries, or chemical processing industries.

5. Oil-Free Gas Air Compressors:

Oil-free gas air compressors are designed to provide clean, oil-free compressed air. They feature special sealing mechanisms and materials to prevent oil contamination in the compressed air. These compressors are commonly used in industries where oil-free air is essential, such as food and beverage processing, pharmaceuticals, electronics manufacturing, and painting applications.

6. Portable Gas Air Compressors:

Portable gas air compressors are specifically designed for mobility and ease of transportation. These compressors often feature wheels, handles, or trailers for convenient movement. They are commonly used in construction sites, remote job locations, outdoor events, or other situations where compressed air is needed at different locations.

7. High-Pressure Gas Air Compressors:

High-pressure gas air compressors are designed to generate compressed air at elevated pressures. These compressors are used in applications that require air pressure higher than the standard range, such as in diving operations, breathing air systems, or specialized industrial processes.

8. Biogas Air Compressors:

Biogas air compressors are specifically designed to compress biogas, which is generated from the decomposition of organic matter. These compressors are used in biogas production facilities, landfills, wastewater treatment plants, or agricultural operations where biogas is produced and utilized as an energy source.

These are just a few examples of the different types of gas air compressors available. Each type has its own advantages and is suitable for specific applications based on factors such as required airflow, pressure, mobility, oil-free operation, and environmental considerations. It’s important to choose the appropriate type of gas air compressor based on the specific needs of the application to ensure optimal performance and efficiency.

China best High Oil-Free Medium and High Pressure Piston Gas Compressor for Various Gases.   manufacturer China best High Oil-Free Medium and High Pressure Piston Gas Compressor for Various Gases.   manufacturer
editor by CX 2023-11-28

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