China Best Sales Anti-Corrosion Hydrogen Oxygen CO2 Air Gas Diaphragm Membrane Compressor Manufacturer manufacturer

Product Description

 

Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
 

Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.

Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)

Advantages

  1. Good Sealing Performance .
  2. Cylinder has good heat dissipation performance .
  3. Completely Oil-free , the gas purity can be guaranteed to be higher than 99.999% .
  4. High Compression Ratios, High discharge pressure up to 1000bar .
  5. Long service life ,more than 20 years .

     Lubrication includes : oil free lubrication and splash lubrication
     Cooling method includes: Water cooling and air cooling.
     Type includes: V-type, W-type,D-type,Z-type

Product Description

The diaphragm compressor is driven by a motor, and rotates the crankshaft via a belt pulley, then makes the piston in the oil cylinder reciprocate through a connecting rod, thus resulting in the diaphragm vibrating to and fro through pushing the oil. The processes of suction and discharge are completed by each vibration of the diaphragm under the control of the suction valve and the discharge valve. A small amount of oil in the oil cylinder leaks into the oil case through the clearance between the oil cylinder and the ring groove during the operation of the diaphragm compressor, in order to compensate for the oil loss to make the diaphragm close to the curved surface of compression head cover after the end of compression stroke for completely discharging the compressed media. The oil amount is slightly more than the oil leakage amount when the oil is injected into the oil cylinder by the oil compensation pump during the suction process of the compressor, the excess oil flow back to the crankcase by the pressure regulation valve of oil pressure while the end of compressor stroke.  

The compressed media doesn’t contact with the oil due to the diaphragm completely separating the gas chamber from the oil chamber, therefore the purity of the compressed media can be guaranteed due to no oil contamination. The gas chamber is composed of a contoured cover and the diaphragm, which is a closed chamber resulting in a good sealing performance.

The diaphragm compressor is a kind of reciprocating compressor with a special structure, big compression ratio, and good sealing performance, the compressed gas is not contaminated by lube oil and other CHINAMFG impurities, which is suitable for compressing high-purity gas, rare and precious gas, flammable and explosive gas, poisonous and harmful gas, corrosive gas and high-pressure gas.

Main Structure
The diaphragm compressor structure is mainly composed of a motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system, and some accessories.

Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc. (Nitrogen diaphragm compressor, bottle filling compressor, oxygen diaphragm compressor

Application 
Food industry, petroleum industry, chemical industry, electronics industry, nuclear power plant, aerospace, medicine, scientific research.

Outlet pressure at 50 bar 200 bar, 350 bar (5000 psi), 450 bar, 500 bar, 700 bar (10,000 psi), 900 bar (13,000 psi) and other pressure can be customized.

Product features:
1. Good sealing performance:
A diaphragm compressor is a kind of special structure positive displacement compressor, the gas does not need lubrication, has good sealing performance, the compression medium does not contact with any lubricant, and will not produce any contamination in the compression process, Especially suitable for high purity (99.9999% above), rare, highly corrosive, toxic, harmful, flammable, explosive and radioactive gas compression, transportation and bottle filling.

2. Cylinder heat dissipation performance is good:
Compressor cylinder heat dissipation performance is good, close to isothermal compression, can use a high compression ratio, suitable for compression of high-pressure gas.

Technological advantage
1, Low of speed prolongs the service life of wearing parts. The new membrane cavity curve improves the volume efficiency. optimizes the gas valve profile, and the diaphragm adopts a special heat treatment method, greatly prolonging the service life.

2, the use of a high-efficiency cooler, so that the temperature is low, and high efficiency, can properly extend the life of lubricating oil, O-ring, and valve spring. Under the condition of meeting the technological parameters, the structure is more advanced, reasonable, and energy-saving.

3, the cylinder head uses a Mosaic double O-ring seal, its sealing effect is far better than the open head.

4, diaphragm rupture alarm structure is advanced, reasonable, and reliable, diaphragm installation is non-directional and easy to replace.

5. The parts of the whole equipment are concentrated on a common skid which is easy to transport, install and operate.

Main Structure
The diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.
 

                                   Structure and working cycle of diaphragm compressor

Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor

Application 
Food industry, petroleum industry, chemical industry, electronics industry, nuclear power plant, aerospace, medicine, scientific research.

Outlet pressure at 50bar 200 bar, 350 bar (5000 psi), 450 bar, 500 bar, 700 bar (10,000 psi), 900 bar (13,000 psi) and other pressure can be customized .

GL series diaphragm compressor parameter table
  Model Cooling water (L/h) Flow
(Nm³/h)
Inlet
pressure
(MPa)
Outlet
pressure
(MPa)
Dimensions L×W×H(mm) Weight (kg) Motor Power (kW)
1 GL-10/160 1000 10 Atmospheric 16 2200×1200×1300 1600 7.5
2 GL-25/15 1000 25 Atmospheric 1.5 2200×1200×1300 1600 7.5
3 GL-20/12-160 1000 20 1.2 16 2200×1200×1300 1600 7.5
4 GL-70/5-35 1500 70 0.5 3.5 2000×1000×1200 1600 15
5 GL-20/10-150 1500 20 1.0 15 2200×1200×1300 1600 15
6 GL-25/5-150 1500 25 0.5 15 2200×1200×1300 1600 15
7 GL-45/5-150 2000 45 0.5 15 2600×1300×1300 1900 18.5
8 GL-30/10-150 1500 30 1.0 15 2300×1300×1300 1700 11
9 GL-30/5-160 2000 30 0.5 16 2800×1300×1200 2000 18.5
10 GL-80/0.05-4 4500 80 0.005 0.4 3500×1600×2100 4500 37
11 GL-110/5-25 1400 110 0.5 2.5 2800×1800×2000 3600 22
12 GL-150/0.3-5 1100 150 0.03 0.5 3230×1770×2200 4200 18.5
13 GL-110/10-200 2100 110 1 20 2900×2000×1700 4000 30
14 GL-170/2.5-18 1600 170 0.25 1.8 2900×2000×1700 4000 22
15 GL-400/20-50 2200 400 2.0 5.0 4000×2500×2200 4500 30
16 GL-40/100 3000 40 0.0 10 3700×1750×2000 3800 30
17 GL-900/300-500 3000 900 30 50 3500×2350×2300 3500 55
18 GL-100/3-200 3500 100 0.3 20 3700×1750×2150 5200 55
19 GL-48/140 3000 48 0.0 14 3800×1750×2100 5700 37
20 GL-200/6-60 3000 200 0.6 6.0 3800×1750×2100 5000 45
21 GL-140/6-200 5000 140 0.6 20.0 3500×1380×2350 4500 55
22 GL-900/10-15 2500 900 1.0 1.5 3670×2100×2300 6500 37
23 GL-770/6-20 4500 770 0.6 2.0 4200×2100×2400 7600 55
24 GL-90/4-220 6000 90 0.4 22.0 3500×2100×2400 7000 45
25 GL-1900/21-30 3800 1800 2.1 3.0 3700×2000×2400 7000 55
26 GL-300/20-200 4200 300 2.0 20.0 3670×2100×2300 6500 45
27 GL-200/15-200 4000 200 1.5 20.0 3500×2100×2300 6000 45
28 GL-330/8-30 5000 330 0.8 3.0 3570×1600×2200 4000 45
29 GL-150/6-200 5000 150 0.6 20.0 3500×1600×2100 3800 55
30 GL-300/6-25 4500 300 0.6 2.5 3450×1600×2100 4000 45

Customized is accepted , Pls provide the following information to us ,then we will do the technical proposal and best price to you.
1.Flow rate:  _______Nm3/h
2.Gas Media : ______ Hydrogen or Natural Gas or Oxygen or other gas 
3.Inlet pressure: ___bar(g)
4.Inlet temperature:_____ºC
5.Outlet pressure:____bar(g)
6.Outlet temperature:____ºC
7.Installation location: _____indoor or outdoor
8.Location ambient temperature: ____ºC
9.Power supply:  _V/  _Hz/ _3Ph
10.Cooling method for gas: air cooling or water cooing
 

 

Picture Dispaly

 

Company strength display

HangZhou CHINAMFG Gas Equipment Co., Ltd. is a manufacturer engaged in the research and development, design and production of gas compressors. The company has its own production technology, processing equipment and assembly technology, and has many years of experience in the production of various flammable and explosive special gas compressors.

Huayan compressor products cover almost all gas media, up to 6th-stage compression and 3000kw power. Products can be customized according to customer requirements to better meet customer needs. The products are mainly used in gas compressors in the petroleum industry, chemical and natural gas compressors, industrial compressors, compressors for waste gas treatment and biogas utilization, and compressors for special gases.

After Sales Service
1.Quick response within 2 to 8 hours, with a reaction rate exceeding 98%;
2. 24-hour telephone service, please feel free to contact us;
3. The whole machine is guaranteed for 1 year (excluding pipelines and human factors);
4. Provide consulting service for the service life of the whole machine, and provide 24-hour technical support via email;
5. On-site installation and commissioning by our experienced technicians;

Exhibition Display
 

 

Certificate display

Packaging and Shipping

FAQ
1.How to get a prompt quotation of gas compressor ?
1)Flow Rate/Capacity : ___ Nm3/h
2)Suction/ Inlet Pressure : ____ Bar
3)Discharge/Outlet Pressure :____ Bar
4)Gas Medium :_____
5)Voltage and Frequency : ____ V/PH/HZ

2.How long is delivery time ?
Delivery time is around the 30-90 days .

3.What about the voltage of products? Can they be customized?
Yes, the voltage can be customized according to your inquire.

4.Can you accept OEM orders?
Yes, OEM orders is highly welcome.

5.Will you provide some spare parts of the machines?
Yes, we will .

 

 

After-sales Service: Provide After-Sell Sevice
Warranty: 18monthes
Application: High Back Pressure Type
Performance: Low Noise, Variable Frequency, Explosion-Proof
Mute: Mute
Lubrication Style: Oil-free
Customization:
Available

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Can Gas Air Compressors Be Used for Well Drilling?

Gas air compressors can be used for well drilling, and they are commonly employed in drilling operations. Here’s a detailed explanation:

1. Air Drilling Method:

Gas air compressors are often utilized in the air drilling method, also known as pneumatic drilling. In this drilling technique, compressed air is used to create a high-velocity airflow that carries the drill cuttings to the surface. The high-pressure air also aids in cooling the drill bit and providing additional force for efficient drilling.

2. Benefits of Gas Air Compressors:

Gas air compressors offer several advantages for well drilling:

  • Portability: Gas air compressors can be easily transported to remote drilling sites, allowing for flexibility in well location.
  • Power: Gas air compressors provide high-pressure air output, which is essential for effective drilling in various geological formations.
  • Cost-Effectiveness: Gas air compressors can be more cost-effective compared to other drilling methods, as they eliminate the need for drilling mud and associated disposal costs.
  • Environmental Considerations: Air drilling with gas compressors produces minimal waste and does not require the use of potentially harmful drilling fluids, making it an environmentally friendly option.

3. Compressor Selection:

When selecting a gas air compressor for well drilling, several factors should be considered:

  • Pressure and Flow Requirements: Evaluate the pressure and flow requirements of the drilling operation to ensure that the gas air compressor can deliver the necessary air output.
  • Compressor Size and Power: Choose a compressor with adequate size and power output to match the drilling demands. Factors such as borehole depth, drill bit type, and drilling speed will influence the compressor’s power requirements.
  • Portability: Consider the portability features of the gas air compressor, such as its weight, dimensions, and mobility options, to facilitate transportation to drilling sites.

4. Safety Considerations:

It is essential to follow safety guidelines when using gas air compressors for well drilling. These may include proper ventilation to prevent the accumulation of exhaust fumes, adherence to equipment operating limits, and the use of personal protective equipment (PPE) for drilling personnel.

5. Other Considerations:

While gas air compressors are commonly used for well drilling, it is worth noting that the suitability of a gas air compressor for a specific drilling project depends on various factors such as geological conditions, well depth, and drilling objectives. It is recommended to consult with drilling experts and professionals to determine the most suitable drilling method and equipment for a particular project.

In summary, gas air compressors can be effectively used for well drilling, particularly in the air drilling method. They offer portability, power, cost-effectiveness, and environmental advantages. Proper selection, considering pressure and flow requirements, as well as safety precautions, is crucial to ensure successful and safe drilling operations.

What Are the Key Components of a Gas Air Compressor Control Panel?

A gas air compressor control panel typically consists of several key components. Here’s a detailed explanation:

1. Power Switch:

The power switch allows the operator to turn the compressor on or off. It is usually a toggle switch or a push-button switch located on the control panel.

2. Pressure Gauges:

Pressure gauges display the compressed air pressure at different stages of the compression process. Commonly, there are two pressure gauges: one to measure the incoming air pressure (suction pressure) and another to measure the outgoing compressed air pressure (discharge pressure).

3. Control Knobs or Buttons:

Control knobs or buttons are used to adjust and set various parameters of the compressor operation. These controls may include pressure settings, on/off timers, automatic start/stop functions, and other operational parameters specific to the compressor model.

4. Emergency Stop Button:

An emergency stop button is a critical safety feature that immediately shuts down the compressor in case of an emergency. Pressing the emergency stop button cuts off power to the compressor and stops its operation.

5. Motor Start/Stop Buttons:

Motor start and stop buttons allow the operator to manually start or stop the compressor motor. These buttons are used when manual control of the motor is required, such as during maintenance or troubleshooting.

6. Control Indicators:

Control indicators include various lights or LEDs that provide visual feedback about the compressor’s status and operation. These indicators may include power indicators, motor running indicators, pressure indicators, and fault indicators to signal any malfunctions or abnormal conditions.

7. Control Panel Display:

Some gas air compressors feature a control panel display that provides real-time information and feedback on the compressor’s performance. The display may show parameters such as operating pressure, temperature, maintenance alerts, fault codes, and other relevant information.

8. Start/Stop Control Circuit:

The start/stop control circuit is responsible for initiating and controlling the motor start and stop sequences. It typically includes relays, contactors, and other electrical components that enable the control panel to safely start and stop the compressor motor.

9. Safety and Protection Devices:

Gas air compressor control panels may incorporate safety and protection devices to safeguard the compressor and prevent potential damage or hazardous situations. These devices can include overload relays, thermal protection, pressure relief valves, and other safety features.

10. Control Panel Enclosure:

The control panel enclosure houses and protects the electrical components and wiring of the control panel. It provides insulation, protection from dust and moisture, and ensures the safety of the operator.

In summary, a gas air compressor control panel typically includes a power switch, pressure gauges, control knobs or buttons, emergency stop button, motor start/stop buttons, control indicators, control panel display (if applicable), start/stop control circuit, safety and protection devices, and a control panel enclosure. These components work together to monitor and control the compressor’s operation, ensure safety, and provide essential information to the operator.

Can Gas Air Compressors Be Used in Remote Locations?

Yes, gas air compressors are well-suited for use in remote locations where access to electricity may be limited or unavailable. Their portability and reliance on gas engines make them an ideal choice for providing a reliable source of compressed air in such environments. Here’s a detailed explanation of how gas air compressors can be used in remote locations:

1. Independence from Electrical Grid:

Gas air compressors do not require a direct connection to the electrical grid, unlike electric air compressors. This independence from the electrical grid allows gas air compressors to be used in remote locations, such as wilderness areas, remote job sites, or off-grid locations, where it may be impractical or cost-prohibitive to establish electrical infrastructure.

2. Mobility and Portability:

Gas air compressors are designed to be portable and easy to transport. They are often equipped with handles, wheels, or trailers, making them suitable for remote locations. The gas engine powering the compressor provides mobility, allowing the compressor to be moved to different areas within the remote location as needed.

3. Fuel Versatility:

Gas air compressors can be fueled by various types of combustible gases, including gasoline, diesel, natural gas, or propane. This fuel versatility ensures that gas air compressors can adapt to the available fuel sources in remote locations. For example, if gasoline or diesel is readily available, the gas air compressor can be fueled with these fuels. Similarly, if natural gas or propane is accessible, the compressor can be configured to run on these gases.

4. On-Site Power Generation:

In remote locations where electricity is limited, gas air compressors can serve as on-site power generators. They can power not only the compressor itself but also other equipment or tools that require electricity for operation. This versatility makes gas air compressors useful for a wide range of applications in remote locations, such as powering lights, tools, communication devices, or small appliances.

5. Off-Grid Operations:

Gas air compressors enable off-grid operations, allowing tasks and activities to be carried out in remote locations without relying on external power sources. This is particularly valuable in industries such as mining, oil and gas exploration, forestry, or construction, where operations may take place in remote and isolated areas. Gas air compressors provide the necessary compressed air for pneumatic tools, drilling equipment, and other machinery required for these operations.

6. Emergency Preparedness:

Gas air compressors are also beneficial for emergency preparedness in remote locations. In situations where natural disasters or emergencies disrupt the power supply, gas air compressors can provide a reliable source of compressed air for essential equipment and systems. They can power emergency lighting, communication devices, medical equipment, or backup generators, ensuring operational continuity in critical situations.

7. Adaptability to Challenging Environments:

Gas air compressors are designed to withstand various environmental conditions, including extreme temperatures, humidity, dust, and vibrations. This adaptability to challenging environments makes them suitable for use in remote locations, where environmental conditions may be harsh or unpredictable.

Overall, gas air compressors can be effectively used in remote locations due to their independence from the electrical grid, mobility, fuel versatility, on-site power generation capabilities, suitability for off-grid operations, emergency preparedness, and adaptability to challenging environments. These compressors provide a reliable source of compressed air, enabling a wide range of applications in remote settings.

China Best Sales Anti-Corrosion Hydrogen Oxygen CO2 Air Gas Diaphragm Membrane Compressor Manufacturer   manufacturer China Best Sales Anti-Corrosion Hydrogen Oxygen CO2 Air Gas Diaphragm Membrane Compressor Manufacturer   manufacturer
editor by CX 2023-10-06

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