China factory Air-Cooled Explosion-Proof Hydrogen Booster Chlorine Natural Gas Piston Compressor with high quality

Product Description

Reciprocating Gas Compressor

Piston compressor is a kind of piston reciprocating motion to make gas pressurization and gas delivery compressor mainly consists of working chamber, transmission parts, body and auxiliary parts. The working chamber is directly used to compress the gas, the piston is driven by the piston rod in the cylinder for reciprocating motion, the volume of the working chamber on both sides of the piston changes in turn, the volume decreases on 1 side of the gas due to the pressure increase through the valve discharge, the volume increases on 1 side due to the reduction of air pressure through the valve to absorb the gas.
 

Reciprocating Gas Compressor are widely used in many industries related to the compression and supply of gas to consumers. Like oil and chemical industry, oil refineries and more. Various technological processes can include corrosive, inert, poisonous and explosive gases, which must be treated to a clean gas without impurities of oil.

 

Depending on the type of equipment, work with different gases, such as:
 

Compressor units can be made on single frame design. With interstage devices and all necessary piping, placed on a single platform with a compressor.

Compressor units can be manufactured in the version “without lubrication of cylinders and oil seals”;

The modern automation system of the compressor units guarantees the safety and easy use of the equipment.

Reducing the time of commissioning.

 

Product Characteristics:

 

Rigid bed

HUAYAN compressor frames are designed for long service life and ease of maintenance. Our antiques have a base made of ductile iron with massive stiffeners and a lightweight removable aluminum top cover.

 

Durable crossheads

One-piece durable crossheads with ground hardened steel pins, pressure lubricated top and bottom sliding surfaces for maximum wear.

 

High strength connecting rods

The compressors are characterized by the use of durable ductile iron connecting rods with a four-bolt cover attached to the high-strength I-beam body.

 

Advantages of Gas Compressor:
1.   High quality material, Stable & Reliable operation
2.  Low Maintenance cost & Low noise
3.  Easy to install on site and connect with the user’s pipeline system to operate
4.  Alarm automatic shutdown to protection machine function
5.  High pressure and flow

Lubrication includes : Oil lubrication and oil free lubrication;
Cooling method includes: Water cooling and air cooling.
Installation type includes: Stationary,Mobile and Skid Mounting.
Type includes: V-type, M-type,D-type,Z-type

Product description

Hydrogen compressor
Application
Hydrogen compressor applications are many. They include utilizing solar energy to electrolyze water to produce H2, which, like the windmill application, is then compressed and stored for later use, either in a stationary fuel cell to produce electricity when there is no sunlight, or fuel a hydrogen vehicle.

Compressors are used at hydrogen fuel cell stations, including those for vehicles, buses, fork-lifts, scooters, and residential re-fuelers for fuel cell (FC) cars; for filling and off-loading H2 from tube trailers, gas cylinders, and storage tanks; for the compression of syngas from renewable sources; and for wind and solar power. H2 compressors are used in such disparate applications as gas blending, recycling, and mixing, metal processing, hydrogenation of edible oils, specialty gas purification, float glass production, and power plant turbine cooling. Gases for semiconductor, electronics and fiber optics manufacturing need compressors. They are also used for feedstock for chemical, petrochemical and pharmaceutical industries, pressure boosting and storage of gases from on-site generation systems, and for power back-up using hydrogen FC for telecommunication towers, as well as research and development.

Product features:
1. The product has the characteristics of low noise, small vibration, compact structure, stable operation, safety and reliability, and high automation level. It can also be configured with a digital remote display and control system according to customer requirements.

2. It has the function of alarm and shutdown of low compressor oil pressure, low water pressure, high temperature, low intake pressure and high exhaust pressure, which makes the compressor run more reliable.

Structure introduction: The unit consists of compressor host, motor, coupling, flywheel, piping system, cooling system, electrical equipment, and auxiliary equipment.

Technical parameters and specifications

No Model Gas flow
(Nm3/h)
Inlet pressure
(Mpa)
Outlet pressure
(Mpa)
Power
(kw)
Dimensions
(mm)
1 ZW-0.5/15 24 Atmospheric pressure 1.5 7.5 1600*1300*1250
2 ZW-0.16/30-50 240 3 5 11 1850*1300*1200
3 ZW-0.45/22-26 480 2.2 2.6 11 1850*1300*1200
4 ZW-0.36 /10-26 200 1 2.6 18.5 2000*1350*1300
5 ZW-1.2/30 60 Atmospheric pressure 3 18.5 2000*1350*1300
6 ZW-1.0/1.0-15 100 0.1 1.5 18.5 2000*1350*1300
7 ZW-0.28/8-50 120 0.8 5 18.5 2100*1350*1150
8 ZW-0.3/10-40 150 1 4 22 1900*1200*1420
9 ZW-0.65/8-22 300 0.8 2.2 22 1900*1200*1420
10 ZW-0.65/8-25 300 0.8 25 22 1900*1200*1420
11 ZW-0.4/(9-10)-35 180 0.9-1 3.5 22 1900*1200*1420
12 ZW-0.8/(9-10)-25 400 0.9-1 2.5 30 1900*1200*1420
13 DW-2.5/0.5-17 200 0.05 1.7 30 2200*2100*1250
14 ZW-0.4/(22-25)-60 350 2.2-2.5 6 30 2000*1600*1200
15 DW-1.35/21-26 1500 2.1 2.6 30 2000*1600*1200
16 ZW-0.5/(25-31)-43.5 720 2.5-3.1 4.35 30 2200*2100*1250
17 DW-3.4/0.5-17 260 0.05 1.7 37 2200*2100*1250
18 DW-1.0/7-25 400 0.7 2.5 37 2200*2100*1250
19 DW-5.0/8-10 2280 0.8 1 37 2200*2100*1250
20 DW-1.7/5-15 510 0.5 1.5 37 2200*2100*1250
21 DW-5.0/-7 260 Atmospheric pressure 0.7 37 2200*2100*1250
22 DW-3.8/1-7 360 0.1 0.7 37 2200*2100*1250
23 DW-6.5/8 330 Atmospheric pressure 0.8 45 2500*2100*1400
24 DW-5.0/8-10 2280 0.8 1 45 2500*2100*1400
25 DW-8.4/6 500 Atmospheric pressure 0.6 55 2500*2100*1400
26 DW-0.7/(20-23)-60 840 2-2.3 6 55 2500*2100*1400
27 DW-1.8/47-57 4380 4.7 5.7 75 2500*2100*1400
28 VW-5.8/0.7-15 510 0.07 1.5 75 2500*2100*1400
29 DW-10/7 510 Atmospheric pressure 0.7 75 2500*2100*1400
30 VW-4.9/2-20 750 0.2 2 90 2800*2100*1400
31 DW-1.8/15-40 1500 1.5 4 90 2800*2100*1400
32 DW-5/25-30 7000 2.5 3 90 2800*2100*1400
33 DW-0.9/20-80 1000 2 8 90 2800*2100*1400
34 DW-25/3.5-4.5 5700 0.35 0.45 90 2800*2100*1400
35 DW-1.5/(8-12)-50 800 0.8-1.2 5 90 2800*2100*1400
36 DW-15/7 780 Atmospheric pressure 0.7 90 2800*2100*1400
37 DW-5.5/2-20 840 0.2 2 110 3400*2200*1300
38 DW-11/0.5-13 840 0.05 1.3 110 3400*2200*1300
39 DW-14.5/0.04-20 780 0.004 2 132 4300*2900*1700
40 DW-2.5/10-40 1400 1 4 132 4200*2900*1700
41 DW-16/0.8-8 2460 0.08 0.8 160 4800*3100*1800
42 DW-1.3/20-150 1400 2 15 185 5000*3100*1800
43 DW-16/2-20 1500 0.2 2 28 6500*3600*1800

Customized is accepted , Pls provide the following information to us ,then we will do the technical proposal and best price to you.
1.Flow rate:  _______Nm3/h
2.Gas Media : ______ Hydrogen or Natural Gas or Oxygen or other gas 
3.Inlet pressure: ___bar(g)
4.Inlet temperature:_____ºC
5.Outlet pressure:____bar(g)
6.Outlet temperature:____ºC
7.Installation location: _____indoor or outdoor
8.Location ambient temperature: ____ºC
9.Power supply:  _V/  _Hz/ _3Ph
10.Cooling method for gas: air cooling or water cooing

Picture display

 

Applications

Company strength display

HangZhou CHINAMFG Gas Equipment Co., Ltd. is a manufacturer engaged in the research and development, design and production of gas compressors. The company has its own production technology, processing equipment and assembly technology, and has many years of experience in the production of various flammable and explosive special gas compressors.

Huayan compressor products cover almost all gas media, up to 6th-stage compression and 3000kw power. Products can be customized according to customer requirements to better meet customer needs. The products are mainly used in gas compressors in the petroleum industry, chemical and natural gas compressors, industrial compressors, compressors for waste gas treatment and biogas utilization, and compressors for special gases.

 

After Sales Service
1.Quick response within 2 to 8 hours, with a reaction rate exceeding 98%;
2. 24-hour telephone service, please feel free to contact us;
3. The whole machine is guaranteed for 1 year (excluding pipelines and human factors);
4. Provide consulting service for the service life of the whole machine, and provide 24-hour technical support via email;
5. On-site installation and commissioning by our experienced technicians;

Exhibition Display

Certificate display

Packaging and Shipping 

FAQ
1.How to get a prompt quotation of gas compressor ?
1)Flow Rate/Capacity : ___ Nm3/h
2)Suction/ Inlet Pressure : ____ Bar
3)Discharge/Outlet Pressure :____ Bar
4)Gas Medium :_____
5)Voltage and Frequency : ____ V/PH/HZ

2.How long is delivery time ?
Delivery time is around the 30-90 days .

3.What about the voltage of products? Can they be customized?
Yes, the voltage can be customized according to your inquire.

4.Can you accept OEM orders?
Yes, OEM orders is highly welcome.

5.Will you provide some spare parts of the machines?
Yes, we will .

 

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After-sales Service: Provide After-Sales Service
Warranty: 18months
Lubrication Style: Lubricated
Cooling System: Water Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Angular
Customization:
Available

|

air compressor

What Is the Noise Level of Gas Air Compressors?

The noise level of gas air compressors can vary depending on several factors, including the compressor’s design, engine type, operating conditions, and the presence of noise-reducing features. Here’s a detailed explanation:

1. Compressor Design:

The design of the gas air compressor can influence its noise level. Some compressors are engineered with noise reduction in mind, utilizing features such as sound insulation, vibration dampening materials, and mufflers to minimize noise generation. Compressors with enclosed cabinets or acoustic enclosures tend to have lower noise levels compared to open-frame compressors.

2. Engine Type:

The type of engine used in the gas air compressor can impact the noise level. Gas air compressors typically use internal combustion engines powered by gasoline or propane. Gasoline engines tend to produce higher noise levels compared to diesel engines or electric motors. However, advancements in engine technology have led to quieter gasoline engines with improved noise control.

3. Operating Conditions:

The operating conditions of the gas air compressor can affect the noise level. Factors such as the load capacity, speed of operation, and ambient temperature can influence the amount of noise generated. Compressors operating at higher loads or speeds may produce more noise compared to those running at lower levels.

4. Noise-Reducing Features:

Some gas air compressors are equipped with noise-reducing features to minimize sound emissions. These may include built-in silencers, acoustic enclosures, or noise-absorbing materials. Such features help dampen the noise produced by the compressor and reduce its overall noise level.

5. Manufacturer Specifications:

Manufacturers often provide noise level specifications for their gas air compressors. These specifications typically indicate the sound pressure level (SPL) in decibels (dB) at a specific distance from the compressor. It is important to refer to these specifications to get an idea of the expected noise level of a particular compressor model.

6. Distance and Location:

The distance between the gas air compressor and the listener can impact the perceived noise level. As sound waves disperse, the noise level decreases with distance. Locating the compressor in an area that is isolated or distant from occupied spaces can help minimize the impact of noise on the surrounding environment.

It is important to note that gas air compressors, especially those used in industrial or heavy-duty applications, can generate substantial noise levels. Occupational health and safety regulations may require the use of hearing protection for individuals working in close proximity to loud compressors.

Overall, the noise level of gas air compressors can vary, and it is advisable to consult the manufacturer’s specifications and consider noise-reducing features when selecting a compressor. Proper maintenance, such as regular lubrication and inspection of components, can also help minimize noise levels and ensure optimal performance.

air compressor

What Is the Role of Air Receivers in Gas Air Compressor Systems?

Air receivers play a crucial role in gas air compressor systems by serving as storage tanks for compressed air. Here’s a detailed explanation:

1. Storage and Stabilization:

The primary function of an air receiver is to store compressed air generated by the gas air compressor. As the compressor produces compressed air, the air receiver collects and stores it. This storage capacity helps meet fluctuating demand in compressed air usage, providing a buffer between the compressor and the system’s air consumption.

By storing compressed air, the air receiver helps stabilize the supply to the system, reducing pressure fluctuations and ensuring a consistent and reliable flow of compressed air. This is particularly important in applications where the demand for compressed air may vary or experience peaks and valleys.

2. Pressure Regulation:

Another role of the air receiver is to assist in pressure regulation within the gas air compressor system. As compressed air enters the receiver, the pressure inside increases. When the pressure reaches a predetermined upper limit, typically set by a pressure switch or regulator, the compressor stops supplying air, and the excess air is stored in the receiver.

Conversely, when the pressure in the system drops below a certain lower limit, the pressure switch or regulator signals the compressor to start, replenishing the compressed air in the receiver and maintaining the desired pressure level. This cycling of the compressor based on pressure levels helps regulate and control the overall system pressure.

3. Condensate Separation:

During the compression process, moisture or condensate can form in the compressed air due to the cooling effect. The air receiver acts as a reservoir that allows the condensate to settle at the bottom, away from the outlet. The receiver often includes a drain valve at the bottom to facilitate the removal of accumulated condensate, preventing it from reaching downstream equipment and causing potential damage or performance issues.

4. Energy Efficiency:

Air receivers contribute to energy efficiency in gas air compressor systems. They help optimize the operation of the compressor by reducing the occurrence of short-cycling, which refers to frequent on-off cycling of the compressor due to rapid pressure changes. Short-cycling can cause excessive wear on the compressor and reduce its overall efficiency.

The presence of an air receiver allows the compressor to operate in longer and more efficient cycles. The compressor runs until the receiver reaches the upper pressure limit, ensuring a more stable and energy-efficient operation.

5. Air Quality Improvement:

Depending on the design, air receivers can also aid in improving air quality in the compressed air system. They provide a space for the compressed air to cool down, allowing moisture and some contaminants to condense and separate from the air. This can be further enhanced with the use of additional filtration and drying equipment installed downstream of the receiver.

In summary, air receivers play a vital role in gas air compressor systems by providing storage capacity, stabilizing compressed air supply, regulating system pressure, separating condensate, improving energy efficiency, and contributing to air quality control. They are an integral component in ensuring the reliable and efficient operation of compressed air systems across various industries and applications.

air compressor

What Safety Precautions Should Be Taken When Operating Gas Air Compressors?

Operating gas air compressors safely is essential to prevent accidents, injuries, and equipment damage. It’s important to follow proper safety precautions to ensure a safe working environment. Here’s a detailed explanation of the safety precautions that should be taken when operating gas air compressors:

1. Read and Follow the Manufacturer’s Instructions:

Before operating a gas air compressor, carefully read and understand the manufacturer’s instructions, user manual, and safety guidelines. Follow the recommended procedures, maintenance schedules, and any specific instructions provided by the manufacturer.

2. Provide Adequate Ventilation:

Gas air compressors generate exhaust fumes and heat during operation. Ensure that the operating area is well-ventilated to prevent the accumulation of exhaust gases, which can be harmful or even fatal in high concentrations. If operating indoors, use ventilation systems or open windows and doors to allow fresh air circulation.

3. Wear Personal Protective Equipment (PPE):

Wear appropriate personal protective equipment (PPE) when operating a gas air compressor. This may include safety glasses, hearing protection, gloves, and sturdy footwear. PPE helps protect against potential hazards such as flying debris, noise exposure, and hand injuries.

4. Perform Regular Maintenance:

Maintain the gas air compressor according to the manufacturer’s recommendations. Regularly inspect the compressor for any signs of wear, damage, or leaks. Keep the compressor clean and free from debris. Replace worn-out parts and components as needed to ensure safe and efficient operation.

5. Preventive Measures for Fuel Handling:

If the gas air compressor is powered by fuels such as gasoline, diesel, or propane, take appropriate precautions for fuel handling:

  • Store fuel in approved containers and in well-ventilated areas away from ignition sources.
  • Refuel the compressor in a well-ventilated outdoor area, following proper refueling procedures and avoiding spills.
  • Handle fuel with caution, ensuring that there are no fuel leaks or spills near the compressor.
  • Never smoke or use open flames near the compressor or fuel storage areas.

6. Use Proper Electrical Connections:

If the gas air compressor requires electrical power, follow these electrical safety precautions:

  • Ensure that the electrical connections and wiring are properly grounded and in compliance with local electrical codes.
  • Avoid using extension cords unless recommended by the manufacturer.
  • Inspect electrical cords and plugs for damage before use.
  • Do not overload electrical circuits or use improper voltage sources.

7. Secure the Compressor:

Ensure that the gas air compressor is securely positioned and stable during operation. Use appropriate mounting or anchoring methods, especially for portable compressors. This helps prevent tipping, vibrations, and movement that could lead to accidents or injuries.

8. Familiarize Yourself with Emergency Procedures:

Be familiar with emergency procedures and know how to shut off the compressor quickly in case of an emergency or malfunction. Have fire extinguishers readily available and know how to use them effectively. Develop an emergency action plan and communicate it to all personnel working with or around the compressor.

It’s crucial to prioritize safety when operating gas air compressors. By following these safety precautions and using common sense, you can minimize the risks associated with compressor operation and create a safer work environment for yourself and others.

China factory Air-Cooled Explosion-Proof Hydrogen Booster Chlorine Natural Gas Piston Compressor   with high qualityChina factory Air-Cooled Explosion-Proof Hydrogen Booster Chlorine Natural Gas Piston Compressor   with high quality
editor by CX 2024-02-11

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