Product Description
Oil-free Gas Compressor
Product Description
Completely oil-free reciprocating piston compressor series: flow rate from 0.01m ³/ Min, pressure ranging from 0.1MPa to 15Mpa, motor power ranging from 0.1KW to 132KW, compressed medium including air, oxygen, nitrogen, sulfur hexafluoride, oil gas, hydrogen, helium, argon, carbon dioxide, biogas, natural gas, etc. According to user requirements, there are regular, silent, explosion-proof, anti-corrosion, etc.
Simultaneously equipped with post-processing equipment including coolers, high-efficiency oil removers, refrigerated dryers, adsorption dryers, filters, etc., we provide economical and reasonable configurations according to your different requirements for compressed gas quality. Oil content<0.01PPM, dust particles<0.01HM, CHINAMFG a low pressure dew point of -40 ºC. The gas storage tank series includes air storage tanks, oxygen storage tanks, steam storage tanks, chemical storage tanks, sandblasting tanks, sub cylinders, etc., with a volume of 0.05m ³ To 1000m ³, The pressure ranges from 0.1Mpa to 10.0Mpa. The above products are widely used in industries such as food, beverage, grain machinery, water treatment, medical, pharmaceutical, petroleum, chemical, laser, communication, national defense, scientific research, metallurgy, mining, electronics, power, instruments, automotive protection, advanced spraying, etc.
Product Type
| Oxygen compressor | Nitrogen compressor |
| Used in hospital oxygen supply centers to increase the pressure of the room’s oxygen supply pipeline, boost oxygen, and fill it into steel cylinders. It can also be used for industrial acetylene combustion cutting, cutting scrap steel in steel plants, supporting boiler oxygen combustion, and recirculating the vapor oxygen from low-temperature liquid oxygen tanks into the tanks for various working conditions | Mainly used for pressurization and filling of nitrogen gas cylinders, as well as nitrogen pressure testing and leakage testing of pipelines. The maximum filling pressure can reach 40MPA, which can be divided into air-cooled and water-cooled cooling according to the cooling method, and 3 and 4 stages of compression according to the compression stage. |
| Hydrogen compressor | Carbon dioxide compressor |
| Used for pressurizing hydrogen in steel plant heat treatment, in the polycrystalline silicon industry, to provide continuous pressure raw material hydrogen for reactors. In the future, with the widespread construction of hydrogen refueling stations, hydrogen compressors will be more used in hydrogen fuel cells, filling hydrogen vehicles with very high pressure to obtain clean, green, and pollution-free energy. |
Used for the recovery of carbon dioxide gas in dry ice plants, and for the recovery, storage, and reuse of CO2 in the supercritical extraction process of carbon dioxide; In the dry ice factory and carbon dioxide extraction process, the suction pressure of the compressor is 0-1BARG, the discharge pressure can reach 80BAR, and the flow rate is 5NM3-600NM3/hour |
Product Parameters
Detailed Photos
1.The friction components are made using special self-lubricating materials, allowing them to operate without the need for any additional lubricating oil.
2.The expelled air is oil-free, eliminating concerns about secondary pollution of gas facilities and products by oil.
3.It provides both environmental and societal benefits.
4.Only 2 daily inspections are required, making usage and maintenance more convenient.
5.The oil-free design is employed, with no oil present in the crankcase and compression cylinder.
6.These components boast a long lifespan. All models utilize a 4-level motor drive, ensuring low-speed, smooth operation. The mid-cooler is divided for better temperature control, resulting in lower exhaust temperatures and reduced resistance losses in the valve group design.
Project Case
Product Applications
Application:
The above products are widely used in industries such as food, beverage, grain machinery, water treatment, medical, pharmaceutical, petroleum, chemical, laser, communication, national defense, scientific research, metallurgy, mining, electronics, power, instruments, automotive protection, advanced spraying, etc.
Company Profile
WOBO has a comprehensive marketing service system and strong continuous research and development capabilities. Its products cover more than 30 types of gas chemical compressors, including oil free lubrication air compressors, oxygen compressors, nitrogen compressors, hydrogen compressors, carbon dioxide compressors, helium compressors, argon compressors, sulfur hexafluoride compressors, etc. The maximum pressure can reach 35Mpa. The products are widely used in petrochemical, textile, food, medicine, electricity, machinery, metallurgy, etc, In various fields such as home appliances and environmental protection, our company’s multiple wind brand oil-free compressors have been exported to more than 40 countries and regions in Europe, America, Japan, South Korea, Southeast Asia, the Middle East, and Africa, winning widespread praise from many customers. The WOBO brand has established a good quality reputation in the hearts of users.
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| After-sales Service: | Online Support, Video Technical Support |
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| Warranty: | 12 Months |
| Lubrication Style: | Oil-free |
| Samples: |
US$ 6500/Unit
1 Unit(Min.Order) | Order Sample |
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can Gas Air Compressors Be Used in Cold Weather Conditions?
Gas air compressors are generally designed to operate in a wide range of environmental conditions, including cold weather. However, there are certain considerations and precautions to keep in mind when using gas air compressors in cold weather conditions. Here’s a detailed explanation:
1. Cold Start-Up:
In cold weather, starting a gas air compressor can be more challenging due to the low temperatures affecting the engine’s performance. It is important to follow the manufacturer’s recommendations for cold start procedures, which may include preheating the engine, using a cold weather starting aid, or ensuring the proper fuel mixture. These measures help facilitate smooth start-up and prevent potential damage to the engine.
2. Fuel Type:
Consider the type of fuel used in the gas air compressor. Some fuels, such as gasoline, can be more susceptible to cold weather issues like vapor lock or fuel line freezing. In extremely cold conditions, it may be necessary to use a fuel additive or switch to a fuel type that is better suited for cold weather operation, such as winter-grade gasoline or propane.
3. Lubrication:
Cold temperatures can affect the viscosity of the oil used in the compressor’s engine. It is important to use the recommended oil grade suitable for cold weather conditions. Thicker oil can become sluggish and impede proper lubrication, while oil that is too thin may not provide adequate protection. Consult the manufacturer’s guidelines for the appropriate oil viscosity range for cold weather operation.
4. Moisture Management:
In cold weather, moisture can condense more readily in the compressed air system. It is crucial to properly drain the moisture from the compressor tank and ensure the air lines are free from any accumulated moisture. Failure to manage moisture can lead to corrosion, freezing of air lines, and decreased performance.
5. Protection from Freezing:
In extremely cold conditions, it is important to protect the gas air compressor from freezing. This may involve using insulated covers or enclosures, providing heat sources in the compressor area, or storing the compressor in a temperature-controlled environment when not in use. Taking measures to prevent freezing helps maintain proper operation and prevents potential damage to the compressor components.
6. Monitoring Performance:
Regularly monitor the performance of the gas air compressor in cold weather conditions. Pay attention to any changes in operation, such as reduced air pressure, increased noise, or difficulties in starting. Promptly address any issues and consult the manufacturer or a qualified technician if necessary.
By considering these factors and taking appropriate precautions, gas air compressors can be effectively used in cold weather conditions. However, it is important to consult the specific guidelines provided by the manufacturer for your compressor model, as they may have additional recommendations or specifications for cold weather operation.
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What Is the Role of Air Receivers in Gas Air Compressor Systems?
Air receivers play a crucial role in gas air compressor systems by serving as storage tanks for compressed air. Here’s a detailed explanation:
1. Storage and Stabilization:
The primary function of an air receiver is to store compressed air generated by the gas air compressor. As the compressor produces compressed air, the air receiver collects and stores it. This storage capacity helps meet fluctuating demand in compressed air usage, providing a buffer between the compressor and the system’s air consumption.
By storing compressed air, the air receiver helps stabilize the supply to the system, reducing pressure fluctuations and ensuring a consistent and reliable flow of compressed air. This is particularly important in applications where the demand for compressed air may vary or experience peaks and valleys.
2. Pressure Regulation:
Another role of the air receiver is to assist in pressure regulation within the gas air compressor system. As compressed air enters the receiver, the pressure inside increases. When the pressure reaches a predetermined upper limit, typically set by a pressure switch or regulator, the compressor stops supplying air, and the excess air is stored in the receiver.
Conversely, when the pressure in the system drops below a certain lower limit, the pressure switch or regulator signals the compressor to start, replenishing the compressed air in the receiver and maintaining the desired pressure level. This cycling of the compressor based on pressure levels helps regulate and control the overall system pressure.
3. Condensate Separation:
During the compression process, moisture or condensate can form in the compressed air due to the cooling effect. The air receiver acts as a reservoir that allows the condensate to settle at the bottom, away from the outlet. The receiver often includes a drain valve at the bottom to facilitate the removal of accumulated condensate, preventing it from reaching downstream equipment and causing potential damage or performance issues.
4. Energy Efficiency:
Air receivers contribute to energy efficiency in gas air compressor systems. They help optimize the operation of the compressor by reducing the occurrence of short-cycling, which refers to frequent on-off cycling of the compressor due to rapid pressure changes. Short-cycling can cause excessive wear on the compressor and reduce its overall efficiency.
The presence of an air receiver allows the compressor to operate in longer and more efficient cycles. The compressor runs until the receiver reaches the upper pressure limit, ensuring a more stable and energy-efficient operation.
5. Air Quality Improvement:
Depending on the design, air receivers can also aid in improving air quality in the compressed air system. They provide a space for the compressed air to cool down, allowing moisture and some contaminants to condense and separate from the air. This can be further enhanced with the use of additional filtration and drying equipment installed downstream of the receiver.
In summary, air receivers play a vital role in gas air compressor systems by providing storage capacity, stabilizing compressed air supply, regulating system pressure, separating condensate, improving energy efficiency, and contributing to air quality control. They are an integral component in ensuring the reliable and efficient operation of compressed air systems across various industries and applications.
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What Safety Precautions Should Be Taken When Operating Gas Air Compressors?
Operating gas air compressors safely is essential to prevent accidents, injuries, and equipment damage. It’s important to follow proper safety precautions to ensure a safe working environment. Here’s a detailed explanation of the safety precautions that should be taken when operating gas air compressors:
1. Read and Follow the Manufacturer’s Instructions:
Before operating a gas air compressor, carefully read and understand the manufacturer’s instructions, user manual, and safety guidelines. Follow the recommended procedures, maintenance schedules, and any specific instructions provided by the manufacturer.
2. Provide Adequate Ventilation:
Gas air compressors generate exhaust fumes and heat during operation. Ensure that the operating area is well-ventilated to prevent the accumulation of exhaust gases, which can be harmful or even fatal in high concentrations. If operating indoors, use ventilation systems or open windows and doors to allow fresh air circulation.
3. Wear Personal Protective Equipment (PPE):
Wear appropriate personal protective equipment (PPE) when operating a gas air compressor. This may include safety glasses, hearing protection, gloves, and sturdy footwear. PPE helps protect against potential hazards such as flying debris, noise exposure, and hand injuries.
4. Perform Regular Maintenance:
Maintain the gas air compressor according to the manufacturer’s recommendations. Regularly inspect the compressor for any signs of wear, damage, or leaks. Keep the compressor clean and free from debris. Replace worn-out parts and components as needed to ensure safe and efficient operation.
5. Preventive Measures for Fuel Handling:
If the gas air compressor is powered by fuels such as gasoline, diesel, or propane, take appropriate precautions for fuel handling:
- Store fuel in approved containers and in well-ventilated areas away from ignition sources.
- Refuel the compressor in a well-ventilated outdoor area, following proper refueling procedures and avoiding spills.
- Handle fuel with caution, ensuring that there are no fuel leaks or spills near the compressor.
- Never smoke or use open flames near the compressor or fuel storage areas.
6. Use Proper Electrical Connections:
If the gas air compressor requires electrical power, follow these electrical safety precautions:
- Ensure that the electrical connections and wiring are properly grounded and in compliance with local electrical codes.
- Avoid using extension cords unless recommended by the manufacturer.
- Inspect electrical cords and plugs for damage before use.
- Do not overload electrical circuits or use improper voltage sources.
7. Secure the Compressor:
Ensure that the gas air compressor is securely positioned and stable during operation. Use appropriate mounting or anchoring methods, especially for portable compressors. This helps prevent tipping, vibrations, and movement that could lead to accidents or injuries.
8. Familiarize Yourself with Emergency Procedures:
Be familiar with emergency procedures and know how to shut off the compressor quickly in case of an emergency or malfunction. Have fire extinguishers readily available and know how to use them effectively. Develop an emergency action plan and communicate it to all personnel working with or around the compressor.
It’s crucial to prioritize safety when operating gas air compressors. By following these safety precautions and using common sense, you can minimize the risks associated with compressor operation and create a safer work environment for yourself and others.
editor by CX 2024-03-27