China manufacturer Air Cooled 25MPa CH4 Methane Piston Natural Gas Booster Compressor for CNG Substation manufacturer

Product Description

Company Profile

 

The company’s main products include desulfurization, dehydrocarbons, separation, compression, filling, storage and transportation equipment for natural gas extraction in oil and gas fields; complete sets of wellhead gas recovery equipment; complete sets of vented natural gas recovery equipment; complete sets of coalbed methane, shale gas and biogas development and utilization equipment Equipment; CNG filling station complete equipment; LNG complete equipment; BOG compressor; large-displacement screw-piston compound compressor; membrane nitrogen and adsorption nitrogen production complete equipment; in addition, hydrogen, oxygen, nitrogen, argon, carbon monoxide gas, carbon dioxide gas, coal gas, hydrogen sulfide gas, propylene gas, ethylene gas, methyl chloride gas, trifluoropropane gas, liquefied petroleum gas and other special gases, low-temperature gases and air compressors. Among them, the W and V series non-lubricated compressors produced by introducing advanced foreign technology have reached the international advanced level.

 

Product Description

The company currently has 10 series of leading products and hundreds of specifications. Its volumetric flow rate: 0.05~200m3/min. Pressure range: low pressure type 0~1.6MPa, medium pressure
Type 1.6~8.0MPa, high pressure type 8.0~50.0MPa. Lubrication methods are divided into 3 types: oil, oil-free and completely oil-free. The structural types include Z, W, V, D, M and H types. There are 3 cooling methods: air cooling, water cooling, and mixed cooling. In addition to providing users with customized products, we can also carry out personalized design and manufacturing according to user needs.
CNG STHangZhouRD STATION COMPRESSOR
CNG standard stations are built where natural gas pipelines pass through.
Gas is taken directly from the natural gas pipeline. Natural gas undergoes desulfurization, pressure regulation, metering, and
Filtration, dehydration and other processes enter the compressor unit, and then compress, cool and purify
Then the pressure is increased to 25Mpa, and finally the high-pressure trailer is supplied to the high-pressure trailer through the air filling column.
Fill up the gas, and also fill up the car through the gas vending machine. Our company can provide overall
Solutions and turnkey projects.
Equipment composition: air inlet filter pressure regulating metering device, desulfurization tower, low-pressure dehydration device, piston compressor, sequence control panel, gas storage bottle group, adding
Gas machines, gas filling columns, CNG trailers, gas alarm devices and other equipment.
Covered area: about 2000~4000m²
Optimal transportation radius: 150km
Suitable scale: ≥40000Nm²/d
Equipment installation time: about 30 days.
 

NO. TYPE Intake pressure
MPa
CAPACITY
Nm3/h
MOTOR
KW
COOLING  WEIGHT(TONS) SIZE
mm
1 W-5.6/0.5-250 0.05 500 160 WATER COOLING 9 5000×2300×2200
2 W-3.6/1-250 0.1 435 110 WATER/MIX COOLING 6 2400×2220×2150
3 W-4.75/1-250 0.1 570 132 WATER/MIX COOLING 6 2400×2220×2150
4 W-7.5/1-250 0.1 900 270 WATER/MIX COOLING 17 8500×2260×2200
5 W-4.5/1.4-250 0.14 650 160 WATER/MIX COOLING 7 3820×2270×2150
6 W-4.7/2-250 0.2 850 185 WATER/MIX COOLING 7 3820×2270×2150
7 WF-3.6/(1.5~2.5)-250  0.15~0.25 0.15~0.25 540~750 160 AIR COOLING 14 6200×2190×2080
8 W-3.6/(1.5~3)-250 0.15~0.3 540~860 185 WATER/MIX COOLING 7 4000×2270×2150
9 V-3.2/(3-5)-250 0.3~0.5 760-1150 220 AIR COOLING 14 6300×2525×2500
10 VF-3.2/(3~5)-250 0.3~0.5 770~1150 220 WATER/MIX COOLING 14 6300×2500×2500
11 W-1.5/8-250 0.8 810 132 WATER/MIX COOLING 8 4000×2300×2000
12 VF-2/(10~16)-250 1.0~1.6 1320~2000 280 AIR COOLING 10 5600×2500×2300
13 D-5/(2~4)-250 0.2~0.4 900~1500 315 WATER/AIR/MIX COOLING 23 5000×3500×2500
14 D-4.2/(3~6)-250 0.3~0.6 1000-1760 280 WATER/AIR/MIX COOLING 23 5000×3500×2500
15 D-3.6/(4~7)-250 0.4~0.7 1050~1730 315 WATER/AIR/MIX COOLING 23 5000×3500×2500
16 D-2.6/(7~12)-250 0.7~1.2 1250~2000 280 WATER/AIR/MIX COOLING 20 5000×3500×2500
17 VF-0.76/(7~13)-250 0.7~1.3 365~640 100 WATER/AIR/MIX COOLING 8 6000×2200×2230

CNG MOTHER STATION COMPRESSOR
The CNG mother station is built in a place where natural gas pipelines pass through.
Take the gas directly from the gas pipeline. Natural gas undergoes desulfurization, pressure regulation, metering, filtration,
Dehydration and other processes enter the compressor unit, and then are compressed, cooled and purified to make it
The pressure is increased to 25Mpa, and finally the high-pressure trailer is filled with air through the air filling column.
Sometimes, cars can also be refueled through gas vending machines. Our company provides turnkey projects.
Equipment composition: air inlet filter pressure regulating metering device, desulfurization tower, low pressure desulfurization tower
Water device, piston compressor, sequence control panel, gas storage bottle group, gas filling
machine, gas filling column, CNG trailer, gas alarm device and other equipment.
Covered area: about 2000~4000m²
Optimal transportation radius: 150km
Suitable scale: ≥40000Nm²/d
Equipment installation time: about 30 days.

NO. TYPE Intake pressure
MPa
CAPACITY
Nm3/h
MOTOR
KW
COOLING  WEIGHT(TONS) SIZE
mm
1   D-5/(2-4)-250 0.2~0.4 900~1500 315 WATER/AIR/MIX COOLING 23 5000×3500×2500
2   VF-3.2/(3~5)-250 0.3~0.5 770~1150 220 AIR COOLING 14 6300×2500×2500
3   D-4.2/(3-6)-250 03~0.6 1000-1760 280 WATER/AIR/MIX COOLING 23 5000×3500×2500
4   D-3.6/(4~7)-250 0.4~0.7 1050~1730 315 WATER/AIR/MIX COOLING 23 5000×3500×2500
5   D-2.6/(7~12)-250 0.7~1.2 1250~2000 280 WATER/MIX COOLING 20 5000×3500×2500
6   VF-0.76/(7~13)-250 0.7~0.3 365~640 100 MIX COOLING 8 6000×2200×2230
7   D-2.8/(8-12)-250 0.8~1.2 1350-2150 280 WATER/AIR/MIX COOLING 23 5000×3500×2500
8   V-2/(9-14)-250 0.9~1.4 1200-1800 280 WATER/AIR/MIX COOLING 12 6500×2525×2300
9   VFD-2/14-210 1.4 1800 280 AIR COOLING 15 10000×4000×3000
10   D-2.5/(12-14)-250 1.2~1.4 1950-2250 18 WATER/AIR/MIX COOLING 23 5000×3500×2500
11   VF-2/(10~16)-250 1.0~1.6 1320~2000 280 AIR COOLING 10 5600×2500×2300
12   D-2.8/(10~16)-250 1.0~1.6 1800-2850 355 WATER/AIR/MIX COOLING 23 5000×3500×2500
13   V-1.43/(16~20)-250 1.6~2.0 1460~1800 220 WATER/AIR/MIX COOLING 11 6000×2500×2250
14   D-2.4/(16-20)-250 1.6~2.0 2450-3000 355 WATER/AIR/MIX COOLING 23 5000×3500×2500
15   D-2.4/(16-23)-210 1.6~2.3 2450-3450 355 WATER/AIR/MIX COOLING 23 5000×3500×2500
16   V-1.8/(18-23)-210 1.8~2.3 2000-2590 280 WATER/AIR/MIX COOLING 12 6500×2525×2200
17   D-1.45/(20-35)-250 2.0~3.5 1830-3100 280 WATER/AIR/MIX COOLING 23 5000×3500×2500
18   V-0.8/(19~35)-250 1.9~3.5 960~1720 160 WATER/AIR/MIX COOLING 13 6500×2525×2200
19   VF-1/(25~40)-250 2.5~4.0 1560~2700 220 AIR COOLING 13.5 4250×2525×2100
20   D-1.45/(40~60)-250 4.0~6.0 3600~5300 315 WATER/AIR/MIX COOLING 23 5000×3500×2100
21   D-1.3/(50-70)-250 5.0~7.0 3970~5530 315 WATER/AIR/MIX COOLING 23 5000×3500×2100
22   D-1.3/(60-70)-250 6.0~7.0 4758~5530 315 WATER/AIR/MIX COOLING 23 5000×3500×2100
23   D-1.2/(40-80)-250 4.0~8.0 4758~5530 315 WATER/AIR/MIX COOLING 23 5000×3500×2100
24   D-3.5/(7-10)-250 0.7~1 1680~2240 550 AIR COOLING 28 6600×4300×2500

CNG SUBSTATION COMPRESSOR
CNG substations are built in places where no natural gas pipelines pass through.
The CNG trailer transfers the gas from the mother station to the station and unloads the gas through the gas unloading column.
Gas machines refill cars.
Equipment composition: gas unloading column, sub-station compressor, sequence control panel, storage
Gas cylinder sets, gas dispensers, gas alarm devices, CNG trailers and other equipment.
Covered area: about 1000~1500m²
Way of working:
After natural balance, the direct intake air is compressed and supercharged, and the average working capacity is
More than 1000 square meters
Compressor exhaust volume changes range as trailer pressure drops:
1800-400Nm²/h

NO. TYPE Intake pressure
MPa
CAPACITY
Nm3/h
MOTOR
KW
COOLING  WEIGHT(TONS) SIZE
mm
1 VF-0.32/(30~200)-250 3~20 1500 75 AIR 5.5 5538×2134×1680
2 VFD-0.32/(30~200)-250 3~20 1500 75 AIR 9.65 5538×2438×2438
3 DFD-0.32/(30-200)-250 3~20 1500 75 AIR 8.5 4400×2610×2591
4 VFD-0.32/(20~200)-250 2~20 1500 75 AIR 9.65 5538×2438×2438
5 VF-0.26/(30-200)-250 3~20 1000 55 AIR 5.5 5538×2350×2000
6 VFD-0.26/(30-200)-250 3~20 1000 55 AIR 9.5 5538×2350×2438
7 ZFD-0.1/(30~200)-250 3~20 650 37 AIR 8.5 7000×2700×2700
8 ZFD-0.24/(30-200)-250 3~20 1400 37×2 AIR 8.5 7000×2700×2700
9 KR-1500/(20-200)-250 2~20 1500 30×2 AIR 10 5500×2500×2950
10 KR-2000/(20-200)-250 2~20 2000 37×2 AIR 10 5500×2500×2950
11 DFD-3[0.28]/(2-4)[25-200]-250 0.2~0.4

2.5~20

540-900
(STANARD STATION AND SUBSTATION)
1300
160

75

AIR 12.5 4050×3450×2100

Detailed Photos

 

After Sales Service

In addition to the high-quality performance of our products, we also attach great importance to providing customers with comprehensive services. We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers’ operations 24/7.
 

Training plan

Technical training is divided into 2 parts: company training and on-site training.
1)Company training
Before the unit is delivered, that is during the unit assembly period, users will be provided with a one-week on-site training by the company. Provide local accommodation and transportation facilities, and provide free venues, teaching materials, equipment, tools, etc. required for training. The company training content is as follows:
The working principle, structure and technical performance of the unit.
Unit assembly and adjustment, unit testing.
Operation of the unit, remote/local operation, manual/automatic operation, daily operation and management, familiar with the structure of each system of the unit.
Routine maintenance and upkeep of the unit, and precautions for operation and maintenance.
Analysis and troubleshooting of common faults, and emergency handling methods.
2) On-site training
During the installation and trial operation of the unit, on-site training will be conducted to teach the principles, structure, operation, maintenance, troubleshooting of common faults and other knowledge of the unit, so as to further become familiar with the various systems of the unit, so that the purchaser can independently and correctly operate the unit. Operation, maintenance and management.
 

Packaging & Shipping

 

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After-sales Service: 12 Month
Warranty: 12 Month
Lubrication Style: Lubricated

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

Can Gas Air Compressors Be Used in Cold Weather Conditions?

Gas air compressors are generally designed to operate in a wide range of environmental conditions, including cold weather. However, there are certain considerations and precautions to keep in mind when using gas air compressors in cold weather conditions. Here’s a detailed explanation:

1. Cold Start-Up:

In cold weather, starting a gas air compressor can be more challenging due to the low temperatures affecting the engine’s performance. It is important to follow the manufacturer’s recommendations for cold start procedures, which may include preheating the engine, using a cold weather starting aid, or ensuring the proper fuel mixture. These measures help facilitate smooth start-up and prevent potential damage to the engine.

2. Fuel Type:

Consider the type of fuel used in the gas air compressor. Some fuels, such as gasoline, can be more susceptible to cold weather issues like vapor lock or fuel line freezing. In extremely cold conditions, it may be necessary to use a fuel additive or switch to a fuel type that is better suited for cold weather operation, such as winter-grade gasoline or propane.

3. Lubrication:

Cold temperatures can affect the viscosity of the oil used in the compressor’s engine. It is important to use the recommended oil grade suitable for cold weather conditions. Thicker oil can become sluggish and impede proper lubrication, while oil that is too thin may not provide adequate protection. Consult the manufacturer’s guidelines for the appropriate oil viscosity range for cold weather operation.

4. Moisture Management:

In cold weather, moisture can condense more readily in the compressed air system. It is crucial to properly drain the moisture from the compressor tank and ensure the air lines are free from any accumulated moisture. Failure to manage moisture can lead to corrosion, freezing of air lines, and decreased performance.

5. Protection from Freezing:

In extremely cold conditions, it is important to protect the gas air compressor from freezing. This may involve using insulated covers or enclosures, providing heat sources in the compressor area, or storing the compressor in a temperature-controlled environment when not in use. Taking measures to prevent freezing helps maintain proper operation and prevents potential damage to the compressor components.

6. Monitoring Performance:

Regularly monitor the performance of the gas air compressor in cold weather conditions. Pay attention to any changes in operation, such as reduced air pressure, increased noise, or difficulties in starting. Promptly address any issues and consult the manufacturer or a qualified technician if necessary.

By considering these factors and taking appropriate precautions, gas air compressors can be effectively used in cold weather conditions. However, it is important to consult the specific guidelines provided by the manufacturer for your compressor model, as they may have additional recommendations or specifications for cold weather operation.

air compressor

How Do You Transport Gas Air Compressors to Different Job Sites?

Transporting gas air compressors to different job sites requires careful planning and consideration of various factors. Here’s a detailed explanation:

1. Equipment Size and Weight:

The size and weight of the gas air compressor are crucial factors to consider when planning transportation. Gas air compressors come in different sizes and configurations, ranging from portable units to larger, skid-mounted or trailer-mounted compressors. Assess the dimensions and weight of the compressor to determine the appropriate transportation method.

2. Transportation Modes:

Gas air compressors can be transported using different modes of transportation, depending on their size, weight, and distance to the job site:

  • Truck or Trailer: Smaller gas air compressors can be loaded onto a truck bed or trailer for transportation. Ensure that the vehicle or trailer has the necessary capacity to accommodate the weight and dimensions of the compressor.
  • Flatbed or Lowboy Trailer: Larger gas compressors or skid-mounted units may require transportation on a flatbed or lowboy trailer. These trailers are designed to carry heavy equipment and provide stability during transportation.
  • Shipping Container: For long-distance transportation or international shipments, gas air compressors can be transported in shipping containers. The compressor must be properly secured and protected within the container to prevent any damage during transit.

3. Securing and Protection:

It is essential to secure the gas air compressor properly during transportation to prevent shifting or damage. Use appropriate tie-down straps, chains, or fasteners to secure the compressor to the transport vehicle or trailer. Protect the compressor from potential impacts, vibrations, and weather conditions by using suitable covers, padding, or weatherproof enclosures.

4. Permits and Regulations:

Depending on the size and weight of the gas air compressor, special permits or escorts may be required for transportation. Familiarize yourself with local, state, and federal regulations regarding oversize or overweight loads, and obtain the necessary permits to ensure compliance with transportation laws.

5. Route Planning:

Plan the transportation route carefully, considering factors such as road conditions, height and weight restrictions, bridges, tunnels, and any other potential obstacles. Identify alternative routes if needed, and communicate with transportation authorities or agencies to ensure a smooth and safe journey.

6. Equipment Inspection and Maintenance:

Prior to transportation, conduct a thorough inspection of the gas air compressor to ensure it is in proper working condition. Check for any leaks, damage, or loose components. Perform routine maintenance tasks, such as oil changes, filter replacements, and belt inspections, to minimize the risk of equipment failure during transportation.

In summary, transporting gas air compressors to different job sites requires considering factors such as equipment size and weight, choosing appropriate transportation modes, securing and protecting the compressor, obtaining necessary permits, planning the route, and conducting equipment inspection and maintenance. Careful planning and adherence to transportation regulations contribute to the safe and efficient transportation of gas air compressors.

air compressor

What Industries Commonly Use Gas Air Compressors?

Gas air compressors find applications in various industries where compressed air is required for powering tools, equipment, and systems. These compressors are valued for their portability, versatility, and ability to provide high-pressure air. Here’s a detailed explanation of the industries that commonly use gas air compressors:

1. Construction Industry:

The construction industry extensively utilizes gas air compressors for a wide range of tasks. Compressed air is used to power pneumatic tools such as jackhammers, nail guns, impact wrenches, and concrete breakers. Gas air compressors provide the necessary airflow and pressure to operate these tools efficiently, making them ideal for construction sites.

2. Mining Industry:

In the mining industry, gas air compressors play a vital role in various operations. Compressed air is used to power pneumatic tools for drilling, rock blasting, and excavation. It is also employed in ventilation systems, conveying systems, and pneumatic control devices in mines. Gas air compressors are valued for their durability and ability to operate in rugged and remote mining environments.

3. Oil and Gas Industry:

The oil and gas industry relies on gas air compressors for numerous applications. They are used for well drilling operations, powering pneumatic tools, and maintaining pressure in oil and gas pipelines. Gas air compressors are also utilized in natural gas processing plants, refineries, and petrochemical facilities for various pneumatic processes and equipment.

4. Manufacturing and Industrial Sector:

In the manufacturing and industrial sector, gas air compressors are extensively used in different applications. They provide compressed air for pneumatic tools, such as air-powered drills, sanders, grinders, and spray guns. Compressed air is also used in manufacturing processes such as material handling, assembly line operations, and pneumatic control systems.

5. Automotive Industry:

The automotive industry utilizes gas air compressors for a variety of tasks. Compressed air is employed in automotive assembly plants for pneumatic tools, paint spraying booths, and pneumatic control systems. Gas air compressors are also used in auto repair shops for powering air tools, tire inflation, and operating pneumatic lifts.

6. Agriculture and Farming:

Gas air compressors have applications in the agriculture and farming sector. They are used for tasks such as powering pneumatic tools for crop irrigation, operating pneumatic seeders or planters, and providing compressed air for farm maintenance and repair work. Portable gas air compressors are particularly useful in agricultural settings where electricity may not be readily available.

7. Food and Beverage Industry:

In the food and beverage industry, gas air compressors are employed for various pneumatic processes and equipment. They are used in food packaging operations, pneumatic conveying systems for ingredients and finished products, and air-powered mixing and blending processes. Gas air compressors in this industry are designed to meet strict hygiene and safety standards.

8. Pharmaceutical and Healthcare Sector:

The pharmaceutical and healthcare sector utilizes gas air compressors for critical applications. Compressed air is used in medical devices, dental equipment, laboratory instruments, and pharmaceutical manufacturing processes. Gas air compressors in this industry must adhere to stringent quality standards and maintain air purity.

These are just a few examples of the industries that commonly use gas air compressors. Other sectors, such as power generation, aerospace, marine, and chemical industries, also rely on gas air compressors for specific applications. The versatility and reliability of gas air compressors make them indispensable in numerous industries where compressed air is a vital resource.

China manufacturer Air Cooled 25MPa CH4 Methane Piston Natural Gas Booster Compressor for CNG Substation   manufacturer China manufacturer Air Cooled 25MPa CH4 Methane Piston Natural Gas Booster Compressor for CNG Substation   manufacturer
editor by CX 2024-01-18

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