China Professional High Pressure 400bar Helium Hydrogen Gas Air Screw Diaphragm Compressor wholesaler

Product Description

V type diaphragm compressor for high purity gases

 

type inlet pressure
MPa(G)
outlet pressure
MPa(G)
flow rate
Nm3/h
power
kW
rotate speedr/min
1G3V-40/13-I normal pressure 1.3 40 15 330
2G3V-40/13-150 1.3 15 40 15 400
H-GV3-950/69-80 6.9 8.0 950 18.5 400
H-GV3-60/2-74 0.2 7.4 60 22 400
GV3-100/17-250 1.7 25 100 30 400
GV3-200/140-300 14 30 200 30 400
G2.5V-10/200 normal pressure 20 10 7.5 400
G2.5V-10/1-160 0.1 16 10 11 400
G2.5V-20/4-350 0.4 35 20 11 400
G2.5V-20/4-160 0.4 16 20 11 400
G2.5V-20/4-250 0.4 25 20 11 400
CG2V-5/200 normal pressure 20 5.0 3.0 400
G2V-10/13 normal pressure 1.3 10 3.0 400
G2V-5/4-350 0.4 35 5.0 3.0 400
G2V-8/2.5-160 0.25 16 8.0 5.5 400
G2V-5/4-160 0.4 16 5.0 5.5 400

1  Equipment specifications and requirements
1.1 Location and site conditions:
(1)      installation location: Indoor
(2)    :  dIIBT4,
Explosion protection requirements: Motor dIIBT4, 
1.2:  Common engineering criteria
(1)     Cooling water
 Pressure                       3~5 Bar (G)
Water inlet temperature        ≤ 30ºC
 (2) Electric                         3P/380  VAC/ 50HZ, 
1.3 Drive method: Electric motor , Belt drive
1.4  Processing technology and parameter requirements
(1)Suction pressure:            7 bar  (G)
(2) Discharge pressure:          160bar (G) 
(3) Suction Capacity:            50Nm3/h
(4)  Media:                 CH4 C2H4
(5) Suction temperature:         ≤30 ºC
(6) Temperature of water inlet:    ≤30 ºC

2 Technical Parameters

2.1  Main Technical Specifications
(1) Model:                       GL2-50/7-160
(2) Type                       
L-type, water-cooling,two-stage Compression
(3) Drive method      Crank shaft and connecting rod
(4)  Media    :             CH4  C2H4
(5)Suction Capacity:            50Nm3/h
(6) Suction pressure:            7 bar  (G)
(7) Discharge pressure:           160bar(G)
(8) Suction temperature:           ≤30 ºC
(9)Discharge temperature:         ≤45 ºC
(10)Lube oil temperature:        ≤70 ºC
(11) Crank shaft speed:        420r/min
(12) Piston stroke:             105 mm
(13) Shaft power:                ≤9.5.kW
(14) Water-inlet temperature:       ≤30 ºC
(15) Cooling water consumption    1200L/h
(16)Lube oil trademark:        L-HM -68
                                      L-HM-68# Chemical-Resistant Lube oil
(18) :Amount of the first oil:       25Kg
(19) Transmission method:          strap transmission
2.2  Electromotor
(1)Model:                         YB3-160L-4 
(2) Power:                       15kW
(3) Electromotor speed:             1460r/min
(4) Supply voltage                 380V/50Hz
(5) Defend exploding grade:     dIIBT4
(6) Defend and insulation request:  IP55/F
2.2.1 Electromotor
(1)Model:                         YB3-80L-4 
(2) Power:                       0.75kW
(3) Electromotor speed:            1400r/min
(4) Supply voltage                 380V/50Hz
2.3 Compressor skid
(1) Dimensions:     1700×850×1150mm
(2) Weight:                          1100 kg

3  Technical requirements
3.1 Materials in contact with the medium and compression
(1) Gas cover:                       3Cr13
(2) Diaphragms:                 /00Cr15Ni5.
(3) Suction valve and Discharge valve:  
  Hoerbiger / Cozzani,baohua
(4) 304 stainless steel
Pipeline, Joint, Flange, Cooler, etc.,  304stainless steel 
3.2 Important accessory material
(1) Diaphragm head:                  45
(2) Perforated plate:                45
(3) Piston pole:                    40Cr
(4) Crankcase:                      HT200
(5) Cross-head:                     QT600-3
(6) Oil-pipeline                     304  stainless steel
(7) Strap                      Anti static triangle belt
3.3   The request to Equipment
(1) Compressor,electromotor,assistant equipment,gauge and pipeline install on the underpan ;
(2) Supply Specialties tools,spare parts and document 1 set.
(3) PID;Affording the control principle drawing.
3.4  All of the compressor control
(1)Auto alarm for 1st stage diaphragm rupture
Auto alarm for 1st stage diaphragm rupture,the pressure is higher than 0.25MPa, compressor alarm shutdown, 
(2) Auto alarm for 1st stage diaphragm rupture
Auto alarm for 2st stage diaphragm rupture,the pressure is higher than 0.25Mpa, compressor alarm shutdown, 

4 High exhaust pressure protection
16.5 MPa,
Exhaust pressure is higher than 16.5mpa, compressor alarm
 

Shipping Cost:

Estimated freight per unit.



To be negotiated
After-sales Service: 10024-97-2
Warranty: 1year
Principle: Diaphragm Compressor
Customization:
Available

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How Do You Maintain a Gas Air Compressor?

Maintaining a gas air compressor is essential to ensure its optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, extends the compressor’s lifespan, and promotes efficient operation. Here are some key maintenance steps for a gas air compressor:

1. Read the Manual:

Before performing any maintenance tasks, thoroughly read the manufacturer’s manual specific to your gas air compressor model. The manual provides important instructions and guidelines for maintenance procedures, including recommended intervals and specific maintenance requirements.

2. Check and Change the Oil:

Gas air compressors typically require regular oil changes to maintain proper lubrication and prevent excessive wear. Check the oil level regularly and change it according to the manufacturer’s recommendations. Use the recommended grade of oil suitable for your compressor model.

3. Inspect and Replace Air Filters:

Inspect the air filters regularly and clean or replace them as needed. Air filters prevent dust, debris, and contaminants from entering the compressor’s internal components. Clogged or dirty filters can restrict airflow and reduce performance. Follow the manufacturer’s guidelines for filter cleaning or replacement.

4. Drain Moisture from the Tank:

Gas air compressors accumulate moisture in the compressed air, which can lead to corrosion and damage to the tank and internal components. Drain the moisture from the tank regularly to prevent excessive moisture buildup. Refer to the manual for instructions on how to properly drain the moisture.

5. Check and Tighten Connections:

Regularly inspect all connections, fittings, and hoses for any signs of leaks or loose connections. Tighten any loose fittings and repair or replace damaged hoses or connectors. Leaks can lead to reduced performance and inefficiency.

6. Inspect Belts and Pulleys:

If your gas air compressor has belts and pulleys, inspect them for wear, tension, and proper alignment. Replace any worn or damaged belts and ensure proper tension to maintain optimal performance.

7. Clean the Exterior and Cooling Fins:

Keep the exterior of the gas air compressor clean from dirt, dust, and debris. Use a soft cloth or brush to clean the surfaces. Additionally, clean the cooling fins regularly to remove any accumulated debris that can impede airflow and cause overheating.

8. Schedule Professional Servicing:

While regular maintenance can be performed by the user, it is also important to schedule professional servicing at recommended intervals. Professional technicians can perform thorough inspections, conduct more complex maintenance tasks, and identify any potential issues that may require attention.

9. Follow Safety Precautions:

When performing maintenance tasks on a gas air compressor, always follow safety precautions outlined in the manual. This may include wearing protective gear, disconnecting the power source, and ensuring proper ventilation in confined spaces.

By following these maintenance steps and adhering to the manufacturer’s guidelines, you can keep your gas air compressor in optimal condition, prolong its lifespan, and ensure safe and efficient operation.

What Is the Role of Air Receivers in Gas Air Compressor Systems?

Air receivers play a crucial role in gas air compressor systems by serving as storage tanks for compressed air. Here’s a detailed explanation:

1. Storage and Stabilization:

The primary function of an air receiver is to store compressed air generated by the gas air compressor. As the compressor produces compressed air, the air receiver collects and stores it. This storage capacity helps meet fluctuating demand in compressed air usage, providing a buffer between the compressor and the system’s air consumption.

By storing compressed air, the air receiver helps stabilize the supply to the system, reducing pressure fluctuations and ensuring a consistent and reliable flow of compressed air. This is particularly important in applications where the demand for compressed air may vary or experience peaks and valleys.

2. Pressure Regulation:

Another role of the air receiver is to assist in pressure regulation within the gas air compressor system. As compressed air enters the receiver, the pressure inside increases. When the pressure reaches a predetermined upper limit, typically set by a pressure switch or regulator, the compressor stops supplying air, and the excess air is stored in the receiver.

Conversely, when the pressure in the system drops below a certain lower limit, the pressure switch or regulator signals the compressor to start, replenishing the compressed air in the receiver and maintaining the desired pressure level. This cycling of the compressor based on pressure levels helps regulate and control the overall system pressure.

3. Condensate Separation:

During the compression process, moisture or condensate can form in the compressed air due to the cooling effect. The air receiver acts as a reservoir that allows the condensate to settle at the bottom, away from the outlet. The receiver often includes a drain valve at the bottom to facilitate the removal of accumulated condensate, preventing it from reaching downstream equipment and causing potential damage or performance issues.

4. Energy Efficiency:

Air receivers contribute to energy efficiency in gas air compressor systems. They help optimize the operation of the compressor by reducing the occurrence of short-cycling, which refers to frequent on-off cycling of the compressor due to rapid pressure changes. Short-cycling can cause excessive wear on the compressor and reduce its overall efficiency.

The presence of an air receiver allows the compressor to operate in longer and more efficient cycles. The compressor runs until the receiver reaches the upper pressure limit, ensuring a more stable and energy-efficient operation.

5. Air Quality Improvement:

Depending on the design, air receivers can also aid in improving air quality in the compressed air system. They provide a space for the compressed air to cool down, allowing moisture and some contaminants to condense and separate from the air. This can be further enhanced with the use of additional filtration and drying equipment installed downstream of the receiver.

In summary, air receivers play a vital role in gas air compressor systems by providing storage capacity, stabilizing compressed air supply, regulating system pressure, separating condensate, improving energy efficiency, and contributing to air quality control. They are an integral component in ensuring the reliable and efficient operation of compressed air systems across various industries and applications.

What Are the Primary Applications of Gas Air Compressors?

Gas air compressors have a wide range of applications across various industries and activities. These compressors, powered by gas engines, provide a portable and versatile source of compressed air. Here’s a detailed explanation of the primary applications of gas air compressors:

1. Construction Industry:

Gas air compressors are extensively used in the construction industry. They power a variety of pneumatic tools and equipment, such as jackhammers, nail guns, impact wrenches, and concrete breakers. The portable nature of gas air compressors makes them ideal for construction sites where electricity may not be readily available or practical to use.

2. Agriculture and Farming:

Gas air compressors find applications in the agricultural sector. They are used to operate air-powered machinery and tools, including pneumatic seeders, sprayers, and agricultural pumps. Gas air compressors provide the necessary power to carry out tasks such as crop seeding, irrigation, and pest control in agricultural settings.

3. Recreational Activities:

Gas air compressors are commonly utilized in recreational activities. They are used to inflate tires, sports balls, inflatable structures, and recreational equipment such as air mattresses, rafts, and inflatable toys. Gas air compressors provide a convenient and portable solution for inflating various recreational items in outdoor settings.

4. Mobile Service Operations:

Gas air compressors are employed in mobile service operations, such as mobile mechanics, tire service providers, and mobile equipment repair services. These compressors power air tools and equipment required for on-site repairs, maintenance, and servicing of vehicles, machinery, and equipment. The mobility of gas air compressors allows service providers to bring their tools and compressed air source directly to the location of the service requirement.

5. Remote Job Sites:

Gas air compressors are well-suited for remote job sites or locations without access to electricity. They are commonly used in industries such as mining, oil and gas exploration, and remote construction projects. Gas air compressors power pneumatic tools, machinery, and drilling equipment in these environments, providing a reliable source of compressed air for operational needs.

6. Emergency and Backup Power:

In emergency situations or during power outages, gas air compressors can serve as a backup power source. They can power essential equipment and systems that rely on compressed air, such as emergency lighting, communication devices, medical equipment, and backup generators. Gas air compressors provide a reliable alternative power solution when electrical power is unavailable or unreliable.

7. Sandblasting and Surface Preparation:

Gas air compressors are used in sandblasting and surface preparation applications. They provide the high-pressure air necessary for propelling abrasive media, such as sand or grit, to remove paint, rust, or other coatings from surfaces. Gas air compressors offer the power and portability required for sandblasting operations in various industries, including automotive, metal fabrication, and industrial maintenance.

8. Off-Road and Outdoor Equipment:

Gas air compressors are commonly integrated into off-road and outdoor equipment, such as off-road vehicles, utility trucks, and recreational vehicles. They power air-operated systems, including air suspension systems, air brakes, air lockers, and air horns. Gas air compressors provide the necessary compressed air for reliable and efficient operation of these systems in rugged and outdoor environments.

Overall, gas air compressors have diverse applications in construction, agriculture, recreational activities, mobile service operations, remote job sites, emergency power backup, sandblasting, and various off-road and outdoor equipment. Their portability, versatility, and reliable power supply make them indispensable tools in numerous industries and activities.

China Professional High Pressure 400bar Helium Hydrogen Gas Air Screw Diaphragm Compressor   wholesaler China Professional High Pressure 400bar Helium Hydrogen Gas Air Screw Diaphragm Compressor   wholesaler
editor by CX 2023-09-29

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