China supplier Good Price Low Noise Industrial Oil-Free LNG-Bog Biogas Casing Gas Recovery Piston Compressor portable air compressor

Product Description

 

Company Profile

 

The company’s main products include desulfurization, dehydrocarbons, separation, compression, filling, storage and transportation equipment for natural gas extraction in oil and gas fields; complete sets of wellhead gas recovery equipment; complete sets of vented natural gas recovery equipment; complete sets of coalbed methane, shale gas and biogas development and utilization equipment Equipment; CNG filling station complete equipment; LNG complete equipment; BOG compressor; large-displacement screw-piston compound compressor; membrane nitrogen and adsorption nitrogen production complete equipment; in addition, hydrogen, oxygen, nitrogen, argon, carbon monoxide gas, carbon dioxide gas, coal gas, hydrogen sulfide gas, propylene gas, ethylene gas, methyl chloride gas, trifluoropropane gas, liquefied petroleum gas and other special gases, low-temperature gases and air compressors. Among them, the W and V series non-lubricated compressors produced by introducing advanced foreign technology have reached the international advanced level.

 

Product Description

As an important modern energy source, natural gas is widely used in various fields. For different gas sources, the application methods adopted are also different.

Casing gas recovery compressor
Casing gas means that when oil wells are producing oil, there will be natural gas in the casing. If the pressure is high, it will affect the oil production. In the past, it was vented directly. First, it polluted the environment, and second, it was a waste of energy. Therefore, Nowadays, the use of compressor pressure recovery is not only beneficial to oil production and environmental protection, but also a good measure to maximize economic benefits. The main components of the gas are methane, ethane, carbon 3, carbon 4 and other gases. Hydrogen sulfide and water are also mixed in it, and the ingredients are relatively complex. Before entering the compressor, it generally needs to be purified to remove acetone and liquid free water. Then it can be increased to different pressure levels according to the different needs of users.
1. For direct recovery through the oil pipeline, the pressure needs to be increased to about 15~20 kg, depending on the pressure of the oil pipeline.
2. Press to about 45 kg and transport by medium-pressure tanker.
3. Press to 250 kg and transport by high-pressure tanker.

The latter 2 methods are suitable for use in gathering and transportation stations. Most single wells have small gas volumes and are relatively scattered, which is not conducive to rapid loading and transportation of tank trucks.
Casing gas recovery compressors are also suitable for oilfield associated gas, wellhead gas and other similar working conditions.

Pipeline natural gas boosting
During the use of pipeline natural gas, due to factors such as the distance of the pipeline, pipe diameter, elbows and other factors, a certain amount of pipe damage is caused, which can easily lead to insufficient pressure when using gas. At this time, it is necessary to use boosting equipment to increase the pressure of natural gas to meet the usage requirements.

LNG-BOG compressor
In the past 2 years, various domestic cities have been building LNG stations. In order to make full use of the flash vapor evaporated by LNG storage equipment, namely BOG gas, the BOG gas can be pressurized to a certain pressure through a compressor and then directly supplied to the urban pipeline network. It can also be pressurized to 250 kg and transported to a CNG station for use.

Biogas compressor
The main sources of biogas include landfill fermentation, catering waste treatment, etc.
In several ways, biogas mainly contains methane, carbon dioxide, and other
Some media with relatively low content. Biogas can be charged through compressor booster Cars for users

Product Parameters

Casing gas recovery compressor
 

No. Type Gas Capacity(NM3/H) Intake pressure (MPA) Exhaust pressure (MPA)
1 ZW- 0.2/1- 18 Casing gas 20 0.1 18
2 ZW-0.4/1-18 Casing gas 40 0.1 18
3 ZW-0.55/1-18 Casing gas 55 0.1 18
4 ZW-1.0/1-18 Casing gas 100 0.1 18
5 ZW-0.2/3 Natural gas 10 0.01 0.3
6 ZW-0.25/0.5-2 Natural gas 20 0.05 0.2
7 ZW-0.25/40-60 Natural gas 520 4 6
8 ZW-03/18-19 Natural gas 300 1.8 1.9
9 ZW-0.5/3 Natural gas 25 0.01 0.3
10 ZW-0.55/6-120 Natural gas 200 0.6 12
11 ZW-0.6/(10-16)-40 Natural gas 350-830 1.0-1.6 4
12 ZW-0.6/2-25 Natural gas 90 0.2 2.5
13 ZW-0.65/0.12-0.5 Natural gas 35 0.012 0.05
14 ZW-0.75/5.7 Natural gas 40 0.01 0.57
15 ZW-0.8/2-210 Natural gas 125 0.5 21
16 ZW-0.85/0.8-03 Natural gas 80 0.08 0.3
17 ZW-0.85/1-22 Natural gas 85 0.1 2.2
18 ZW-1.0(1-2)-10 Natural gas 100-150 0.1-0.2 2.5
19 ZW-1.0/5-15 Natural gas 310 0.5 1.5
20 ZW-1.2/1.5-22 Natural gas 150 0.15 2.2
21 ZW-1.2/20-24 Natural gas 1300 2 2.4
22 ZW-1.3/4-25 Natural gas 340 0.4 2.5
23 ZW-1.9/14.5/20 Natural gas 1540 1.45 2
24 ZW-2.0/(1-2)-10 Natural gas 210-310 0.1-0.2 1
25 ZW-2.0/0.005-3 Natural gas 105 0.0005 0.3
26 ZW-2.5/(1-2)-16 Natural gas 260-390 0.1-02 1.6
27 ZW-2.5/14.5-20 Natural gas 2000 14.5 20
28 ZW-2.5/2-10 Natural gas 390 0.2 1

LNG-BOG COMPRESSOR 
 

No. Type Gas Capacity(NM3/H) Intake pressure (MPA) Exhaust pressure (MPA)
1  ZW-4/0.5- 5 LNG
BOG
300 0.05 0.5
2 ZW-4.0/(1-5)-6 400-1200 0.1-0.5 0.6
3 ZW-0.32(2-6)-10 50-110 0.2-0.6 1
4 ZW-0.32(3-5)-40 60-100 0.3-0.5 4
5 ZW-0.55/6-250 200 0.3-0.5 25
6 DW-12/2 600 normal pressure 0.2
7 ZW-6/(2-6)-7 900-2000 0.2-0.6 0.7
8 VW-14/(1-3)-4 1400-2900 0.1-03 0.4
9 ZW-4/(1-6)7 400-1400 0.1-0.6 0.7
10 ZW-4/(1.5-6)-8 500-1400 0.15-0.6 0.8
11 ZW-2.5/(0.5-4)-(3.5-7) 190-640 0.05-0.4 0.35-0.7
12 ZW-0.45/(10-40)-40 250-950 1.0-4.0 4
13 ZW-0.4/6-10 140 0.6 1

Biogas compressor
 

No. Type Gas Capacity(NM3/H) Intake pressure (MPA) Exhaust pressure (MPA)
1 VW-7/1-45 BIOGAS 700 0.1 4.5
2 VW-3.5/1-45 350 0.1 4.5
3 ZW-0.85/0.16-16 50 0.016 1.6
4 VW-5/1-45 500 0.1 4.5
5 VW-5.5/4.5 280 normal pressure 0.45
6 ZW-0.8/2-16 120 0.2 1.6

 

Detailed Photos

 

After Sales Service

In addition to the high-quality performance of our products, we also attach great importance to providing customers with comprehensive services. We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers’ operations 24/7.
 

Training plan

Technical training is divided into 2 parts: company training and on-site training.
1)Company training
Before the unit is delivered, that is during the unit assembly period, users will be provided with a one-week on-site training by the company. Provide local accommodation and transportation facilities, and provide free venues, teaching materials, equipment, tools, etc. required for training. The company training content is as follows:
The working principle, structure and technical performance of the unit.
Unit assembly and adjustment, unit testing.
Operation of the unit, remote/local operation, manual/automatic operation, daily operation and management, familiar with the structure of each system of the unit.
Routine maintenance and upkeep of the unit, and precautions for operation and maintenance.
Analysis and troubleshooting of common faults, and emergency handling methods.
2) On-site training
During the installation and trial operation of the unit, on-site training will be conducted to teach the principles, structure, operation, maintenance, troubleshooting of common faults and other knowledge of the unit, so as to further become familiar with the various systems of the unit, so that the purchaser can independently and correctly operate the unit. Operation, maintenance and management.
 

Packaging & Shipping

 

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After-sales Service: 12 Month
Warranty: 12 Month
Lubrication Style: Lubricated

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Is the Typical Lifespan of a Gas Air Compressor?

The typical lifespan of a gas air compressor can vary depending on several factors, including the quality of the compressor, its usage patterns, maintenance practices, and environmental conditions. However, with proper care and maintenance, a gas air compressor can last for many years. Here’s a detailed explanation of the factors that can affect the lifespan of a gas air compressor:

1. Quality of the Compressor:

The quality and construction of the gas air compressor play a significant role in determining its lifespan. Compressors made with high-quality materials, precision engineering, and robust components are generally more durable and can withstand heavy usage over an extended period.

2. Usage Patterns:

The usage patterns of the gas air compressor can impact its lifespan. If the compressor is used consistently and for extended periods, it may experience more wear and tear compared to compressors used intermittently or for lighter tasks. Heavy-duty applications, such as continuous operation with high-demand tools, can put more strain on the compressor and potentially reduce its lifespan.

3. Maintenance Practices:

Regular maintenance is crucial for extending the lifespan of a gas air compressor. Following the manufacturer’s recommended maintenance schedule, performing routine tasks like oil changes, filter cleaning/replacement, and inspection of components can help prevent issues and ensure optimal performance. Neglecting maintenance can lead to accelerated wear and potential breakdowns.

4. Environmental Conditions:

The operating environment can significantly impact the lifespan of a gas air compressor. Factors such as temperature extremes, humidity levels, presence of dust or debris, and exposure to corrosive substances can affect the compressor’s components and overall performance. Compressors used in harsh environments may require additional protection or specialized maintenance to mitigate these adverse conditions.

5. Proper Installation and Operation:

Proper installation and correct operation of the gas air compressor are essential for its longevity. Following the manufacturer’s guidelines for installation, ensuring proper ventilation, maintaining correct oil levels, and operating within the compressor’s specified capacity and pressure limits can help prevent excessive strain and premature wear.

Considering these factors, a well-maintained gas air compressor can typically last anywhere from 10 to 15 years or even longer. However, it’s important to note that this is a general estimate, and individual results may vary. Some compressors may experience shorter lifespans due to heavy usage, inadequate maintenance, or other factors, while others may last well beyond the expected lifespan with proper care and favorable conditions.

Ultimately, investing in a high-quality gas air compressor, adhering to recommended maintenance practices, and using it within its intended capabilities can help maximize its lifespan and ensure reliable performance for an extended period.

air compressor

How Do Gas Air Compressors Contribute to Energy Savings?

Gas air compressors can contribute to energy savings in several ways. Here’s a detailed explanation:

1. Efficient Power Source:

Gas air compressors are often powered by gasoline or diesel engines. Compared to electric compressors, gas-powered compressors can provide higher power output for a given size, resulting in more efficient compression of air. This efficiency can lead to energy savings, especially in applications where a significant amount of compressed air is required.

2. Reduced Electricity Consumption:

Gas air compressors, as standalone units that don’t rely on electrical power, can help reduce electricity consumption. In situations where the availability of electricity is limited or expensive, using gas air compressors can be a cost-effective alternative. By utilizing fuel-based power sources, gas air compressors can operate independently from the electrical grid and reduce dependence on electricity.

3. Demand-Sensitive Operation:

Gas air compressors can be designed to operate on demand, meaning they start and stop automatically based on the air requirements. This feature helps prevent unnecessary energy consumption during periods of low or no compressed air demand. By avoiding continuous operation, gas air compressors can optimize energy usage and contribute to energy savings.

4. Energy Recovery:

Some gas air compressors are equipped with energy recovery systems. These systems capture and utilize the heat generated during the compression process, which would otherwise be wasted. The recovered heat can be redirected and used for various purposes, such as space heating, water heating, or preheating compressed air. This energy recovery capability improves overall energy efficiency and reduces energy waste.

5. Proper Sizing and System Design:

Selecting the appropriate size and capacity of a gas air compressor is crucial for energy savings. Over-sizing a compressor can lead to excessive energy consumption, while under-sizing can result in inefficient operation and increased energy usage. Properly sizing the compressor based on the specific air demands ensures optimal efficiency and energy savings.

6. Regular Maintenance:

Maintaining gas air compressors in good working condition is essential for energy efficiency. Regular maintenance, including cleaning or replacing air filters, checking and repairing leaks, and ensuring proper lubrication, helps optimize compressor performance. Well-maintained compressors operate more efficiently, consume less energy, and contribute to energy savings.

7. System Optimization:

For larger compressed air systems that involve multiple compressors, implementing system optimization strategies can further enhance energy savings. This may include employing advanced control systems, such as variable speed drives or sequencers, to match compressed air supply with demand, minimizing unnecessary energy usage.

In summary, gas air compressors contribute to energy savings through their efficient power sources, reduced electricity consumption, demand-sensitive operation, energy recovery systems, proper sizing and system design, regular maintenance, and system optimization measures. By utilizing gas-powered compressors and implementing energy-efficient practices, businesses and industries can achieve significant energy savings in their compressed air systems.

air compressor

How Does a Gas Air Compressor Work?

A gas air compressor works by utilizing a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air can then be used for various applications. Here’s a detailed explanation of how a gas air compressor operates:

1. Gas Engine:

A gas air compressor is equipped with a gas engine as its power source. The gas engine is typically fueled by gasoline, diesel, natural gas, or propane. When the engine is started, the fuel is combusted within the engine’s cylinders, generating mechanical energy in the form of rotational motion.

2. Compressor Pump:

The gas engine drives the compressor pump through a mechanical linkage, such as a belt or direct coupling. The compressor pump is responsible for drawing in atmospheric air and compressing it to a higher pressure. There are different types of compressor pumps used in gas air compressors, including reciprocating, rotary screw, or centrifugal, each with its own operating principles.

3. Intake Stroke:

In a reciprocating compressor pump, the intake stroke begins when the piston moves downward within the cylinder. This creates a vacuum, causing the inlet valve to open and atmospheric air to be drawn into the cylinder. In rotary screw or centrifugal compressors, air is continuously drawn in through the intake port as the compressor operates.

4. Compression Stroke:

During the compression stroke in a reciprocating compressor, the piston moves upward, reducing the volume within the cylinder. This compression action causes the air to be compressed and its pressure to increase. In rotary screw compressors, two interlocking screws rotate, trapping and compressing the air between them. In centrifugal compressors, air is accelerated and compressed by high-speed rotating impellers.

5. Discharge Stroke:

Once the air is compressed, the discharge stroke begins in reciprocating compressors. The piston moves upward, further reducing the volume and forcing the compressed air out of the cylinder through the discharge valve. In rotary screw compressors, the compressed air is discharged through an outlet port as the interlocking screws continue to rotate. In centrifugal compressors, the high-pressure air is discharged from the impeller into the surrounding volute casing.

6. Pressure Regulation:

Gas air compressors often include pressure regulation mechanisms to control the output pressure of the compressed air. This can be achieved through pressure switches, regulators, or control systems that adjust the compressor’s operation based on the desired pressure setting. These mechanisms help maintain a consistent and controlled supply of compressed air for the specific application requirements.

7. Storage and Application:

The compressed air produced by the gas air compressor is typically stored in a receiver tank or used directly for applications. The receiver tank helps stabilize the pressure and provides a reservoir of compressed air for immediate use. From the receiver tank, the compressed air can be distributed through pipelines to pneumatic tools, machinery, or other devices that require the compressed air for operation.

Overall, a gas air compressor operates by using a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air is then regulated and used for various applications, providing a reliable source of power for pneumatic tools, machinery, and other equipment.

China supplier Good Price Low Noise Industrial Oil-Free LNG-Bog Biogas Casing Gas Recovery Piston Compressor   portable air compressorChina supplier Good Price Low Noise Industrial Oil-Free LNG-Bog Biogas Casing Gas Recovery Piston Compressor   portable air compressor
editor by CX 2024-03-28

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