China supplier Skid Mounted Air Cooler Natural Gas Compressor with Gas Liquid Separated and Gas Recovery for CNG Wellhead air compressor CHINAMFG freight

Product Description

 

Product Description

Product function: It’s suitable For low-efficiency wells, test wells and remote wells wellhead natural gas recovery, local production of CNG. finished products The dry gas recovery skid can adapt to the characteristics and working conditions of well gas, the installation is simple, the period is short, and it is convenient for the rapid transfer of equipment.

The equipment flow diagram is as follows:
To better adapt to the field conditions of well gas recovery, the air intake separation system uses a high pressure separator to separate the gas and liquid level, using a liquid level controller to automatically control the liquid level; the pressurization system uses a hydraulic piston compressor, which can meet the intake pressure range of 3-20 MPa. Pressurization to 25 MPa, is more energy-efficient and leak-free than traditional mechanical pressurization, with low failure rate, high reliability and simple maintenance; the drying system adopts the A,B tower molecular sieve mode, which can be dried and regenerated simultaneously, with a maximum drying capacity of 2000 Nm3h, dew point is -55ºC; the control system is controlled by PLC logic control program to control each process such as separation, pressurization, drying, metering, instrument wind and so on, to realize unattended, automatic opening / stopping control; The filling metering system adopts mass Flowmeter, which meets the requirements of the state on metering, measuring range :1~4000 N m3/ h.

Application and parameter:
1.Gas intake separation system 2.Supercharging system 3.Drying system 4.Control system

5.Filling metering system 6. Fuel gas supply system 7. Housing system

Structure skid
Suction pressure 3-20Mpa
Discharge pressure 25Mpa
Gas treated ( Nm3/d) 20000-50000
Amount of treatment (t/d) 50
Main motor power 74kw
Noise  ≤75dBa
Size 9000mm*3000mm*3000mm
Total power 110KW
Fuel tank (L) 1000
Scope of measurement (Nm3/h) 1-4000
Weight ≈22t

 Product Advantage:
1. Skidding, high degree of integration, good flexibility, short construction period.
2.High degree of automation, centralized control points, low labor intensity.
3. Compressor adopts hydraulic piston type, which has the characteristics of wide intake range, energy saving, no leakage, very low failure rate and simple maintenance, so it can better adapt to the characteristics of large variation of wellbore pressure range.
4. No need to be equipped with water jacket CHINAMFG and pressure regulating equipment, safety risks are small, no throttling energy waste.
5.Use high pressure post dehydration, dehydration effect is good, conducive to product sales.
6. Recovery process equipment has strong adaptability to wellhead pressure and components, and the equipment input cost is small.

Company Profile

    HangZhou Qidakon Energy Equipment Co., Ltd was established in 2007 in HangZhou, ZheJiang Province, with a plant covering an area of 18,000 square meters. We are specializing in the R&D, production and sales of natural gas compressor series products, we adhere to the professional, fine, specialty, brand development of the road, to provide customers with the best overall technical solutions of high-tech enterprises. Professional production and manufacturing of natural gas compressor for CNG filling station and its service, professional production and manufacturing of natural gas compressor for oil and gas field natural gas extraction, recovery, gathering and transportation, storage and transportation and after-sales service, products and services have covered the CNG market all over the country and major domestic oil and gas fields, and radiation to Russia, India and other Belt and Road foreign markets.
     Qidakon company has always been committed to technological innovation. Its core business team has more than 30 years of working experience in compressor design and manufacturing, and led the drafting of the industry standard for hydraulic natural gas compressors for automobile filling stations (JB/T11422-2013). Obtained nearly 100 national patents, won the national technology innovation fund, and the first in the industry through the whole machine safety explosion-proof certification, by the Ministry of Science and Technology technology innovation fund committee identified as the national technology innovation products, with its “safety, energy saving, environmental protection, investment province, simple structure and many other advantages, in more than 20 provinces (autonomous regions) used, Market share is among the best, its technical advancement, reliability, economy and industry leading position by the national attention.
 Qidakon adheres to the enterprise mission of “gas melts everything, the way to secure the world”, adheres to the business philosophy of “customer first and sustainable development”, forms the core values of “loyalty and dedication, innovation and transcendence, truth-seeking and honest, fair sharing” and the enterprise spirit of “persistence, cooperation, gratitude, tolerance, dedication”, and is determined to become a global CHINAMFG brand of gas supercharging system.

 

Our Advantages

Professional R&D Team

 

About 100 technical patents
 

Industry standard setter

The national industry standard JB/T 11422-2013 setter, Hydraulic Natural Gas Compressor for Automobile Filling Station, drives the technical progress of the industry and leads the development direction of the industry.

Advanced production workshop and strict production process

     Sapare parts area                                                                                                                                                              Welding

     Assemble skiding                                                                                                                     Pre-factory commissioning

                                                                                                                                                     

   Strict quality control process and testing        
 

 

Certification and Honor

 

Partner & Cases

       CNG refueling station site

      Indian partner

 

After Sales Service

Service Purpose: Cusomer’s Satisfaction Our Pursuit

Pre- Sale Services
Provide installation and commissioning training for customer operators according to customer requirements. At the same time, organize and register product information and set up customer files.

Services on sale
The prodessional technical service engineer guides the installation and commissioning on the side or on the line. Andwarning of the possible failure of the equipment.

After-Sales Service
Timely and rapid response ,24-hour on-line service, provide lifelong maintenance.
 

FAQ

1.How long is the lead-time of production?

    30-60Days.

     
2. What is the configuration of the whole skid equipment?

   According to different customer needs to do the country’s explosion-proof certification and industry certification.

3.Which sea ports are supported for shipment?

  ZheJiang ,HangZhou or Other international ports in China.

4.What payment methods are supported?

  T/T, LC, D/P D/D ect.

5.What technical support is available?

   We provide basic parameters for customers’ reference before sales; conduct relevant certifications according to customers’ requirements during sales; be responsible for online debugging until successful operation after sales; arrange technicians to provide on-site guidance when necessary.

6.How long is the warranty period?

   For a period of 12 months from the date of commissioning at end customer site or 15 months from the date of receipt by purchaser , whichever is earlier.

 

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After-sales Service: 24 Hours
Warranty: 12 Months
Lubrication Style: Oil-free
Cooling System: Air Cooling
Cylinder Arrangement: Parallel Arrangement
Cylinder Position: Vertical
Customization:
Available

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air compressor

What Is the Typical Lifespan of a Gas Air Compressor?

The typical lifespan of a gas air compressor can vary depending on several factors, including the quality of the compressor, its usage patterns, maintenance practices, and environmental conditions. However, with proper care and maintenance, a gas air compressor can last for many years. Here’s a detailed explanation of the factors that can affect the lifespan of a gas air compressor:

1. Quality of the Compressor:

The quality and construction of the gas air compressor play a significant role in determining its lifespan. Compressors made with high-quality materials, precision engineering, and robust components are generally more durable and can withstand heavy usage over an extended period.

2. Usage Patterns:

The usage patterns of the gas air compressor can impact its lifespan. If the compressor is used consistently and for extended periods, it may experience more wear and tear compared to compressors used intermittently or for lighter tasks. Heavy-duty applications, such as continuous operation with high-demand tools, can put more strain on the compressor and potentially reduce its lifespan.

3. Maintenance Practices:

Regular maintenance is crucial for extending the lifespan of a gas air compressor. Following the manufacturer’s recommended maintenance schedule, performing routine tasks like oil changes, filter cleaning/replacement, and inspection of components can help prevent issues and ensure optimal performance. Neglecting maintenance can lead to accelerated wear and potential breakdowns.

4. Environmental Conditions:

The operating environment can significantly impact the lifespan of a gas air compressor. Factors such as temperature extremes, humidity levels, presence of dust or debris, and exposure to corrosive substances can affect the compressor’s components and overall performance. Compressors used in harsh environments may require additional protection or specialized maintenance to mitigate these adverse conditions.

5. Proper Installation and Operation:

Proper installation and correct operation of the gas air compressor are essential for its longevity. Following the manufacturer’s guidelines for installation, ensuring proper ventilation, maintaining correct oil levels, and operating within the compressor’s specified capacity and pressure limits can help prevent excessive strain and premature wear.

Considering these factors, a well-maintained gas air compressor can typically last anywhere from 10 to 15 years or even longer. However, it’s important to note that this is a general estimate, and individual results may vary. Some compressors may experience shorter lifespans due to heavy usage, inadequate maintenance, or other factors, while others may last well beyond the expected lifespan with proper care and favorable conditions.

Ultimately, investing in a high-quality gas air compressor, adhering to recommended maintenance practices, and using it within its intended capabilities can help maximize its lifespan and ensure reliable performance for an extended period.

air compressor

Can Gas Air Compressors Be Used for Sandblasting?

Yes, gas air compressors can be used for sandblasting. Sandblasting is a process that involves propelling abrasive materials, such as sand or grit, at high speeds to clean, etch, or prepare surfaces. Here’s a detailed explanation:

1. Compressed Air Requirement:

Sandblasting requires a reliable source of compressed air to propel the abrasive material. Gas air compressors, particularly those powered by gasoline or diesel engines, can provide the necessary compressed air for sandblasting operations. The compressors supply a continuous flow of compressed air at the required pressure to propel the abrasive material through the sandblasting equipment.

2. Portable and Versatile:

Gas air compressors are often portable and can be easily transported to different job sites, making them suitable for sandblasting applications in various locations. The portability of gas air compressors allows flexibility and convenience, especially when sandblasting needs to be performed on large structures, such as buildings, tanks, or bridges.

3. Pressure and Volume:

When selecting a gas air compressor for sandblasting, it is essential to consider the required pressure and volume of compressed air. Sandblasting typically requires higher pressures to effectively propel the abrasive material and achieve the desired surface treatment. Gas air compressors can provide higher pressure outputs compared to electric compressors, making them well-suited for sandblasting applications.

4. Compressor Size and Capacity:

The size and capacity of the gas air compressor should be chosen based on the specific requirements of the sandblasting project. Factors to consider include the size of the sandblasting equipment, the length of the air hose, and the desired duration of continuous operation. Selecting a gas air compressor with an appropriate tank size and airflow capacity ensures a consistent supply of compressed air during sandblasting.

5. Maintenance Considerations:

Regular maintenance is crucial for gas air compressors used in sandblasting applications. The abrasive nature of the sand or grit used in sandblasting can introduce particles into the compressor system, potentially causing wear or clogging. Regular inspection, cleaning, and maintenance of the compressor, including filters, valves, and hoses, help prevent damage and ensure optimal performance.

6. Safety Precautions:

When using gas air compressors for sandblasting, it is essential to follow appropriate safety precautions. Sandblasting generates airborne particles and dust, which can be hazardous if inhaled. Ensure proper ventilation, wear appropriate personal protective equipment (PPE), such as respiratory masks, goggles, and protective clothing, and follow recommended safety guidelines to protect the operator and others in the vicinity.

In summary, gas air compressors can be effectively used for sandblasting applications. They provide the necessary compressed air to propel abrasive materials, offer portability and versatility, and can deliver the required pressure and volume for efficient sandblasting operations. Proper compressor selection, maintenance, and adherence to safety precautions contribute to successful and safe sandblasting processes.

air compressor

What Safety Precautions Should Be Taken When Operating Gas Air Compressors?

Operating gas air compressors safely is essential to prevent accidents, injuries, and equipment damage. It’s important to follow proper safety precautions to ensure a safe working environment. Here’s a detailed explanation of the safety precautions that should be taken when operating gas air compressors:

1. Read and Follow the Manufacturer’s Instructions:

Before operating a gas air compressor, carefully read and understand the manufacturer’s instructions, user manual, and safety guidelines. Follow the recommended procedures, maintenance schedules, and any specific instructions provided by the manufacturer.

2. Provide Adequate Ventilation:

Gas air compressors generate exhaust fumes and heat during operation. Ensure that the operating area is well-ventilated to prevent the accumulation of exhaust gases, which can be harmful or even fatal in high concentrations. If operating indoors, use ventilation systems or open windows and doors to allow fresh air circulation.

3. Wear Personal Protective Equipment (PPE):

Wear appropriate personal protective equipment (PPE) when operating a gas air compressor. This may include safety glasses, hearing protection, gloves, and sturdy footwear. PPE helps protect against potential hazards such as flying debris, noise exposure, and hand injuries.

4. Perform Regular Maintenance:

Maintain the gas air compressor according to the manufacturer’s recommendations. Regularly inspect the compressor for any signs of wear, damage, or leaks. Keep the compressor clean and free from debris. Replace worn-out parts and components as needed to ensure safe and efficient operation.

5. Preventive Measures for Fuel Handling:

If the gas air compressor is powered by fuels such as gasoline, diesel, or propane, take appropriate precautions for fuel handling:

  • Store fuel in approved containers and in well-ventilated areas away from ignition sources.
  • Refuel the compressor in a well-ventilated outdoor area, following proper refueling procedures and avoiding spills.
  • Handle fuel with caution, ensuring that there are no fuel leaks or spills near the compressor.
  • Never smoke or use open flames near the compressor or fuel storage areas.

6. Use Proper Electrical Connections:

If the gas air compressor requires electrical power, follow these electrical safety precautions:

  • Ensure that the electrical connections and wiring are properly grounded and in compliance with local electrical codes.
  • Avoid using extension cords unless recommended by the manufacturer.
  • Inspect electrical cords and plugs for damage before use.
  • Do not overload electrical circuits or use improper voltage sources.

7. Secure the Compressor:

Ensure that the gas air compressor is securely positioned and stable during operation. Use appropriate mounting or anchoring methods, especially for portable compressors. This helps prevent tipping, vibrations, and movement that could lead to accidents or injuries.

8. Familiarize Yourself with Emergency Procedures:

Be familiar with emergency procedures and know how to shut off the compressor quickly in case of an emergency or malfunction. Have fire extinguishers readily available and know how to use them effectively. Develop an emergency action plan and communicate it to all personnel working with or around the compressor.

It’s crucial to prioritize safety when operating gas air compressors. By following these safety precautions and using common sense, you can minimize the risks associated with compressor operation and create a safer work environment for yourself and others.

China supplier Skid Mounted Air Cooler Natural Gas Compressor with Gas Liquid Separated and Gas Recovery for CNG Wellhead   air compressor CHINAMFG freightChina supplier Skid Mounted Air Cooler Natural Gas Compressor with Gas Liquid Separated and Gas Recovery for CNG Wellhead   air compressor CHINAMFG freight
editor by CX 2024-01-10

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